Automated Machining with Precision Gantry Manipulator for Optimal Results

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Unmatched Benefits of Our Pioneering Solution

Product Description

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• High-precision processing guarantee: The integrally cast, low-center-of-gravity bed ensures a robust and stable foundation that minimizes vibrations during operation. The meticulously crafted motion mechanism promises impeccable fitting accuracy for each component, while the innovative structural design and control methodologies adeptly manage thermal displacement. Achieving a spindle end/radius runout precision of 0.002mm and positioning accuracy of 0.003mm, this machine flawlessly meets the stringent demands required for precision component machining.

• Highly automated integration: The state-of-the-art integrated feeding and loading/unloading manipulator introduces unparalleled automation for both mass production and small-batch, multi-variety processing. This integration not only elevates production efficiency but also slashes labor costs. Furthermore, an optional fully automated production line supports up to 10 machine tools for seamless line grouping, enabling true unmanned processing. With this setup, a single operator can effortlessly oversee multiple devices, making it an essential ally for reducing overheads while boosting productivity.
• High configuration and stability: With the finest imported pneumatic components, this system guarantees outstanding quality and consistent performance. Powered by the renowned Mitsubishi system from Japan, you have the option to select controllers such as Mitsubishi EB0/M8D. The A2-4 numerical control interface ensures superior computing speed and control precision. Enhanced by the TK wire cup guide rail and imported servo turret, the machine tool's processing accuracy and rigidity are elevated to new heights.
• Flexible combination and customization: Tailor the automatic loading and unloading system to your production requirements, utilizing flexible combinations like an automatic bar feeder. The machine offers a suite of optional functions such as automatic flipping, oil-water separation, online detection, and tool breakage detection. Customization options cater to specific user process requirements, thereby amplifying the equipment's versatility and adaptability to meet diverse operational needs.
• Full protection and stable operation: Featuring high-grade internal full protection and a robust sheet metal outer cover, the machine isolates the processing zone from external factors, preventing chip and coolant splashes. This design ensures a safe and reliable environment for processing. An automatic lubrication system is included, systematically lubricating each moving part, thereby reducing wear and ensuring the machine tool operates smoothly and consistently.

Application Fields

• Automotive parts processing: This machine excels in processing a variety of automotive parts such as engines, transmissions, and chassis components including shafts, discs, and gears. It precisely meets the automotive industry's high standards for efficiency and precision in part manufacturing.
• Aerospace parts processing: Ideally suited for crafting precision components crucial to the aerospace sector, such as aircraft engine blades, landing gear elements, and aerospace tubing. It guarantees the impeccable accuracy and quality essential for aerospace part production.
• Electronic equipment parts processing: This equipment is adept at fashioning small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. It dutifully fulfills the electronics sector's demands for high-precision and superior surface-quality parts.
• Medical device parts processing: Capable of producing a range of precision medical device parts, from surgical instruments and implants to medical device casings, ensuring the utmost in safety and reliability for medical applications.

After-sales Service

• Installation and commissioning: Our skilled technicians provide on-site installation and fine-tuning to ensure your equipment operates flawlessly, thus guaranteeing an effortless start to your production journey.
• Training service: Comprehensive training sessions are available to familiarize operators with the equipment's operational protocols and maintenance essentials, thereby optimizing equipment usage and extending its lifespan.
• Warranty service: We offer a robust warranty service period for your equipment. During this time, any repairs or component replacements needed due to equipment quality issues are covered free of charge, ensuring peace of mind.
• Maintenance service: Develop an impeccable after-sales service network to promptly address user maintenance demands, ensuring swift and efficient repair services that significantly minimize equipment downtime.
• Spare parts supply: Maintain a comprehensive inventory of genuine factory spare parts and deliver timely, precise replacement services to customers. This guarantees the seamless and continuous operation of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -