Discover the Machining Center ZD - V1160: A Prime Recommendation for Excellence
Esteemed Customer,
Greetings, I am Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a premier enterprise in the CNC machine tool industry, we pride ourselves on delivering superior products and unmatched services. Today, it is my privilege to unveil to you our remarkable creation - the ZD - V1160 Machining Center.
1. Introducing Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company has consistently excelled in the research, development, manufacturing, sales, and after-sales service of CNC machine tools. With our cutting-edge R&D team, state-of-the-art production facilities, and rigorous quality control systems, we have acquired numerous accolades, including the prestigious ISO9001 international quality system and EU CE certifications. Our products are highly acclaimed both domestically and internationally, significantly boosting production efficiency and quality for numerous clients.
2. Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 is engineered as a high-performance machining center tailored to address the versatile demands of contemporary manufacturing. Its fusion of outstanding stability, precise accuracy, and robust processing power makes it an exceptional choice across a spectrum of industries, such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 Durable High-Strength Casting
Crafted from premium Meehanite cast iron, the ZD - V1160's critical components like the bed, column, and saddle are treated with annealing to alleviate internal stress. This process endows them with superior vibration absorption and enduring stability, minimizing cutting force impacts on machining precision and ensuring unwavering performance even under high-speed and heavy-load conditions.
3.2 Robust Rigid Structure
Featuring a box-type structure design, the machine boasts exceptional rigidity and strength. Its expansive guide rails and large-diameter ball screws guarantee seamless axis movement and precise positioning. The symmetrically arranged support structure reinforces the machine's overall stability, empowering it to endure substantial cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: Spanning 1200×600mm, the worktable of the ZD - V1160 offers an expansive working area to handle an array of workpiece dimensions with ease.
- Load Capacity: With a maximum load capacity of 1000kg, it adeptly manages large, heavy-duty workpieces.
- T - Slots: Outfitted with precisely designed T-slots, the worktable enhances workpiece and fixture securing capabilities, ensuring steadfast clamping during machining. (Refer to the product manual for specific details.)
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, facilitating extensive horizontal maneuvering to accommodate long workpieces.
- Y - Axis Travel: With a travel of 610mm, the Y-axis provides ample space for handling workpieces in the front-to-back dimension.
- Z - Axis Travel: The Z-axis travel reaches 610mm, meeting the requirements for machining workpieces of varying heights.
- Fast - Moving Speed: Achieving a rapid movement speed of 36m/min across the X, Y, and Z axes, this efficiency boost reduces non-cutting time, thereby enhancing production speed.
- Positioning Accuracy: The remarkable positioning accuracy of each axis, standing at an impressive 0.004/300mm with repeat positioning accuracy of ±0.002/300mm, guarantees that each workpiece is machined with unmatched precision to meet even the most stringent requirements.
4.3 Spindle
- Spindle Taper: The spindle offers a choice of BT40/BT50 taper, tailored to your specific needs, ensuring robust clamping force and unwavering tool stability even during the most demanding high-speed rotations.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm (belt/direct-drive), it effortlessly adapts to diverse machining processes and materials. For instance, when working with aluminum alloy, you can opt for higher speeds to enhance surface finish, while lower speeds ensure tool durability and quality when machining hard alloy steel.
- Spindle Power: Equipped with a formidable spindle motor power of 15/18.5KW, it delivers ample power for high-speed and heavy-duty cutting. This potent spindle efficiently processes a wide array of materials, from steel and cast iron to aluminum alloys and beyond.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 boasts a tool magazine with impressive capacity (refer to the product manual for specifics), allowing for the storage of multiple tools. This capability facilitates automatic tool changes, significantly cutting down tool change times and enhancing production efficiency.
- Tool Change Time: With a minimized tool change time (refer to the product manual for specifics), it ensures seamless transitions between machining processes, thereby minimizing production downtime.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, whether it's face milling, end milling, or contour milling. Achieving high-precision machining with its high-speed spindle and precise axis control, it tackles complex shapes, delivering smooth surfaces and strict dimensional accuracy. For instance, in milling mold cavities, it ensures precise shape and size control, guaranteeing impeccable mold quality.
5.2 Drilling
During drilling, this machine ensures impeccable hole perpendicularity and accuracy. Its high-torque spindle quickly drives the drill through various materials, with precise axis positioning ensuring that hole placements meet design standards, essential in multi-hole components like engine blocks.
5.3 Tapping
The ZD-V1160 is a master of tapping operations, executing high-speed, precise tapping to assure impeccable thread quality and pitch accuracy. Whether dealing with small or large-diameter threads, this machine provides stable and reliable tapping results.
6. Control System
Featuring an advanced control system like Mitsubishi/Fanuc (choose based on preference), the ZD-V1160 offers a user-friendly interface, intuitive programming, and rapid processing capabilities. It automates the machining process, allows real-time machine status monitoring, and includes error diagnostics and alerts, simplifying operation and maintenance.
7. Optional Accessories
To cater to your unique processing requirements, the ZD-V1160 provides an array of optional accessories, such as:
- Fourth-Axis Rotary Table: Unleash the full potential of your machine with this innovative accessory! It dramatically extends the machining range, making it ideal for crafting intricate curved surfaces and components with multi-face processing demands. For instance, when working on impellers, the fourth-axis rotary table teams up seamlessly with the X, Y, and Z axes, enabling the precise machining of complex blade surfaces.
- Cooling and Lubrication Systems: Our range of cooling and lubrication systems are designed to maintain optimal machine performance during machining operations. The advanced high-pressure cooling system efficiently cools both the tool and workpiece, significantly enhancing the surface quality while prolonging the tool's lifespan. Meanwhile, our automatic lubrication system ensures the smooth, frictionless movement of each machine part, minimizing wear and tear and lowering maintenance costs.
- Tool Monitoring System: Stay ahead with our real-time tool monitoring system, which vigilantly tracks tool wear and breakage during operations. Upon detecting any tool issues, the system promptly sends an alert, enabling quick tool replacement and preventing costly processing errors and material waste.
8. After - Sales Service
Recognizing the vital role of after-sales service in production, we provide a robust and comprehensive after-sales service system:
- Installation and Commissioning: Our expert technical team offers on-site installation and commissioning services, ensuring your machine is up and running with minimal delay.
- Training: We offer thorough training for both operators and maintenance staff, equipping them with the necessary skills to operate and maintain the machine efficiently.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty. During this period, should any quality issues arise, we will provide free repair or part replacement.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address any queries or resolve issues. Additionally, we offer remote technical support via the Internet for rapid response to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of high-performance and dependability. Its superior structural design, precision machining abilities, coupled with exceptional after-sales support, make it the perfect solution for your manufacturing demands.
To tailor the most suitable machining solution for you, please provide us with the engineering drawings of the parts you intend to process. This will assist us in analyzing your specific needs and suggesting the most fitting configuration and accessories for the ZD-V1160.
For any inquiries or additional information, don't hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your ongoing business success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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