Automated Machining Solution with Integrated Gantry Manipulator for Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Exceptional Product Advantages

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed acts as a rock-solid foundation, meticulously reducing vibrations during processing for flawless precision. Every motion mechanism is precisely engineered and assembled to ensure perfect component fit. Our unique structure and advanced control method expertly manage thermal displacement. With spindle end/radius runout accuracy at an impressive 0.002mm and positioning accuracy finely tuned to 0.003mm, we meet the most stringent demands for precision in part processing.

• Highly automated integration: Experience seamless automation with our integrated feeding and loading/unloading manipulator, designed to optimize mass production or small-batch multi-variety processing. This innovation significantly elevates production efficiency while cutting labor costs. Opt for our fully automated production line, which can accommodate up to 10 machine tools for line grouping, achieving unmanned processing. One operator can oversee multiple devices, making it a formidable asset for cost reduction and efficiency enhancement.
• High configuration and stability: Our machine utilizes imported pneumatic components, renowned for their reliability and stable performance. The incorporation of Japan's Mitsubishi system allows selection between Mitsubishi EB0/M8D, while the numerical control system interface, A2-4, offers high-speed computing and control precision. Featuring a TK wire cup guide rail and imported servo turret, we boost the machine tool's processing accuracy and rigidity to new heights.
• Flexible combination and customization: Tailor your production line with our highly adaptable automatic loading and unloading system, which can be paired with components like an automatic bar feeder. Enjoy a suite of optional features, including automatic flipping, oil-water separation, online detection, and tool breakage detection, fully customizable to your process requirements. Enhance your equipment's versatility and adaptability to suit every need.
• Full protection and stable operation: Our advanced full-protection internal shielding and robust sheet metal outer cover create a fortress around the processing area, preventing chips and coolant splatter and ensuring a safe and reliable environment. Equipped with an automatic lubrication system, each moving part receives timely and precise lubrication, minimizing wear and guaranteeing the machine's smooth and stable operation.

Application Fields

• Automotive parts processing: Ideal for the automotive industry's stringent demands, our solution processes parts like engines, transmissions, and chassis components-shafts, discs, gears, and more-meeting the high-precision and efficiency demands automotive parts require.
• Aerospace parts processing: Precision in aerospace is paramount, and our equipment excels in crafting parts like aircraft engine blades, landing gear components, and aerospace pipes, ensuring unparalleled accuracy and quality.
• Electronic equipment parts processing: Master the art of miniaturization with our machine's ability to process small precision parts like mobile phone and computer metal casings, connectors, and shafts, meeting the electronics industry's stringent high-precision and surface quality standards.
• Medical device parts processing: Delivering precision for life-saving technology, our machine processes medical device components like surgical instruments, implants, and casings, ensuring the highest standards of safety and reliability in medical devices.

After-sales Service

• Installation and commissioning: Our expert technicians will handle the installation and commissioning of your equipment on-site, ensuring flawless operation from day one.
• Training service: We empower users with comprehensive operation and maintenance training, ensuring operators master the equipment's functions and upkeep, enhancing efficiency and extending service life.
• Warranty service: Enjoy peace of mind with our warranty service, offering free repairs or part replacements for equipment quality-related failures within the warranty period.
• Maintenance service: Develop a comprehensive and impeccable after-sales service network that swiftly responds to user maintenance requests. Deliver prompt and effective maintenance solutions to minimize equipment downtime and maximize operational efficiency.
• Spare Parts Supply: Guarantee an ample and reliable supply of original factory spare parts. Offer users precise and timely spare parts replacement services, ensuring the equipment functions seamlessly and remains in optimal condition.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -