Automated Machining System with Built-in Gantry Manipulator for Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Exceptional Product Advantages

Product Description

Detailed Photos

 

• Unrivaled High-Precision Processing Assurance: The integrally cast low-center-of-gravity bed serves as an unshakeable base, minimizing vibrations during operation. With meticulously engineered and assembled motion mechanisms, the system guarantees impeccable component alignment. Its innovative structure and control methodology adeptly manage thermal displacement. The spindle end/radius runout precision achieves an astonishing 0.002mm, while positioning precision reaches an incredible 0.003mm, catering to the most stringent requirements for precision component fabrication.

• Seamless High-Level Automation Integration: Through the incorporation of a fully integrated feeding and loading/unloading manipulator, we achieve a sophisticated level of automation perfect for both large-scale production and small-batch diverse manufacturing. This dramatically enhances productivity and slashes labor expenses. An optional, fully automated production line can accommodate up to 10 machine tools, enabling cohesive line grouping for unmanned processes. A single operator can efficiently oversee multiple units, serving as a formidable asset for cost-efficiency and productivity enhancement.
• Premium Configuration and Robust Stability: Outfitted with premium imported pneumatic components, the system boasts unparalleled quality and steadfast performance. Anchored by Japan's Mitsubishi system, with the option of Mitsubishi EB0/M8D controllers, and featuring an A2-4 numerical control system interface, it provides blistering computational speed and precise control. The TK wire cup guide rail and imported servo turret further elevate processing precision and the machine tool's rigidity.
• Versatile Combination and Tailored Customization: Tailored to production demands, the automatic loading and unloading systems can be flexibly integrated, like an automatic bar feeder. Moreover, it offers a suite of optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, customizable to meet specific process requirements. This enhances equipment versatility and adaptability to diverse manufacturing needs.
• Comprehensive Protection and Reliable Operation: Featuring top-tier full protection with an internal shield and a sheet metal exterior, it effectively isolates the processing zone, preventing chip and coolant splash and ensuring secure, reliable operations. The machine tool is equipped with an innovative automatic lubrication system that methodically lubricates each moving part, minimizing wear and guaranteeing consistent machine tool performance.

Application Fields

• Precision Automotive Parts Processing: Expertly crafted for automotive components processing, such as engine parts, transmissions, and chassis elements, including shafts, discs, and gears. Meticulously meeting the automotive industry's demands for high-precision and efficient part manufacturing.
• Aerospace Components Fabrication: Ideally suited for the aerospace sector, it excels in crafting precision parts like aircraft engine blades, landing gear components, and aerospace pipes, ensuring superior accuracy and quality.
• Electronics Equipment Parts Manufacturing: Excelling in the production of small, precise components for electronic gear, including mobile phone and computer metal casings, connectors, and shafts, meeting the electronics industry's stringent high-precision and quality standards.
• Medical Device Component Production: Perfectly aligned for medical device component manufacturing, offering precision for surgical tools, implants, and device casings, ensuring the utmost in safety and reliability for medical equipment.

After-sales Service

• Expert Installation and Commissioning: Our skilled technicians provide on-site installation and calibration of equipment to ensure peak operational performance.
• Comprehensive Training Services: We offer extensive training in operation and maintenance, empowering users to maximize equipment efficiency and lifespan through proficient handling and upkeep.
• Reliable Warranty Service: Enjoy peace of mind with our warranty service, covering equipment for a specified period. During this time, we provide free repairs or parts replacement for any issues stemming from quality defects.
• Maintenance service: We pride ourselves in establishing a robust and comprehensive after-sales service network designed to swiftly address our users' maintenance requirements. Our commitment is to deliver prompt, efficient maintenance services that minimize equipment downtime, ensuring your operations continue seamlessly.
• Spare parts supply: We guarantee a steady provision of original factory spare parts, ensuring our users receive timely and precise replacement services. This dedication ensures the uninterrupted and optimal performance of your equipment, keeping your business running smoothly.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -