Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Introducing the cutting-edge Dual-Spindle CNC Machining Center, crafted to perfection with dual spindles and dual channels, this machine masterfully orchestrates the simultaneous processing of two workpieces. Elevate your production capabilities with this remarkable feature, which dramatically enhances efficiency and is the quintessential solution for high-volume manufacturing demands. Experience unrivaled productivity as the harmonious operation of two spindles ensures flawless processing, drastically minimizing production time while maximizing output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Motor Power for Three Axes: 2.0/2.0/3.0/3.0 Kw, Delivering Robust Performance
- Machine Tool: Innovatively Designed for Excellence
- Weight: Sturdy and Resilient Build: 6800 Kg, Ensuring Stability and Durability
- Size: Compact Yet Efficient Dimensions: 2800×2800×2650mm, Optimized for Space and Functionality
- High-Speed, Reliable Dual-Servo Tool Arm Magazine
- This state-of-the-art machine features a dual-servo tool arm magazine engineered for swift and dependable tool changes. Its efficient tool change speed reduces downtime, enabling seamless and uninterrupted machining processes. With a substantial capacity of 24×2 (dual manipulator magazine), it provides extensive storage for diverse tooling needs, ensuring rapid access and enhancing operational flexibility and productivity.
- Precision Craftsmanship with Mitsubishi System Customization
- The ZD-G500 integrates a bespoke Mitsubishi system for dual 2-axis bidirectional machining. Celebrated for precision motion control, it guarantees meticulous and stable component processing. Its intuitive programming interface simplifies setup, while user-friendly operation facilitates easy task execution. The system's reliability paired with advanced diagnostics minimizes maintenance, boosting uptime.
- Optional Four-Axis Rotary Table & Brake Tailstock for Superior Adaptability
- Equip your machine with an optional four-axis rotary table and brake tailstock to greatly expand processing capabilities. The rotary table allows for multi-angle machining, achieving intricate designs with superior precision. The brake tailstock offers strong support during operations, especially for lengthy or slim workpieces, essential for aerospace and automotive sectors demanding complex, high-precision components.
- Superior Four-Axis Lead Screw: Central Water Outlet & High-Pressure Excellence
- Integrated with a central water outlet and high-pressure system, the four-axis lead screw ensures efficient tool and workpiece cooling, reducing thermal distortion for consistent accuracy. The high-pressure water jet aids in effective chip removal, keeping work areas clean and preventing chip buildup, enhancing machined surface quality and extending tool longevity while minimizing breakage risks.
- Versatile Applications Across Varied Industries
- The ZD-G500 showcases versatility, serving a wide array of industries. In automotive, it excels in producing precision engine and chassis components. In aerospace, it adeptly machines critical parts like turbine blades to stringent standards. The electronic industry benefits from its ability to manufacture small, intricate parts. Additionally, it caters to construction machinery, pneumatic, hydraulic systems, and more, delivering reliable, high-quality machining solutions.
The ZD-G500 dual-spindle vertical machining center marries cutting-edge technology with flexible configurations, providing a holistic solution for mass production across diverse sectors. Its advanced capabilities and dependable performance make it the go-to for manufacturers aiming to elevate productivity and quality in today's fiercely competitive global market.
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