High-Precision Automated Machining Featuring Gantry Manipulator for Production

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unleash the Potential: Product Advantages of Our Cutting-Edge Solutions

Product Description

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• Unwavering Commitment to High-Precision ProcessingThe integrally cast low-center-of-gravity bed is a marvel of engineering, providing an exceptionally stable foundation and significantly reducing vibration during processing. Each component is meticulously processed and assembled, ensuring flawless fitting accuracy. Our innovative structure and control methods expertly manage thermal displacement. Experience unparalleled precision with spindle end/radius runout accuracy at a mere 0.002mm and positioning accuracy reaching 0.003mm, perfectly tailored for the stringent demands of precision parts processing.

• Seamless Integration for High-Level AutomationThe integrated feeding and loading/unloading manipulator revolutionizes automated operations, whether for mass production or specialized small-batch, multi-variety processing. This innovation not only supercharges production efficiency but also dramatically cuts labor costs. Furthermore, our optional fully automated production line can support up to 10 machine tools for cohesive line grouping, achieving true unmanned processing. Empowered by this technology, a single individual can efficiently manage multiple devices, transforming cost reduction and efficiency enhancement into a reality.
• Premium Configuration and Unmatched StabilityEmploying imported pneumatic components of superior quality ensures reliable, stable performance. The system is graced by the illustrious Mitsubishi system from Japan, offering controller options like the Mitsubishi EB0/M8D. The numerical control system interface A2-4 boasts high-speed computing and unrivaled control accuracy. Augmented by the TK wire cup guide rail and imported servo turret, the machine tool achieves new heights in processing accuracy and machine rigidity.
• Adaptable and Customizable SolutionsDesigned to adapt to diverse production needs, the automatic loading and unloading system offers flexibility, including options like an automatic bar feeder. Multiple optional functions are also available, such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to the user's specific process requirements. This flexibility enhances the equipment's versatility and adaptability, ensuring it meets the unique demands of any production environment.
• Comprehensive Protection and Reliable StabilityFeaturing superior full-protection internal systems and a robust sheet metal outer cover, the machine isolates the processing area from external factors, preventing chip and coolant splashes. This assures safe, reliable processing. Equipped with an automatic lubrication system, the machine guarantees regular, precise lubrication of each moving part, minimizing wear and ensuring consistent, stable operation of the machine tool.

Diverse and Expansive Application Fields

• Cutting-Edge Automotive Parts ProcessingSpecially crafted for processing automotive parts, our technology handles components like engines, transmissions, and chassis parts, including shafts, discs, and gears, meeting the automotive industry's exacting standards for high-precision and efficient processing.
• Pioneering Aerospace Parts ProcessingDesigned for excellence in aerospace, our solution is perfect for processing precision parts such as aircraft engine blades, landing gear components, and aerospace pipes, ensuring unmatched accuracy and quality in parts manufacturing.
• Precision Electronic Equipment Parts ProcessingOur equipment excels at processing diminutive precision parts for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, meeting the electronics industry's demand for high-precision and superior surface quality.
• Innovative Medical Device Parts ProcessingExpertly designed for medical applications, our system processes a variety of precision parts for medical devices, from surgical instruments to implants and casings, ensuring the utmost safety and reliability of critical medical equipment.

Exemplary After-Sales Service and Support

• Expert Installation and Commissioning ServicesOur expert technicians offer seamless installation and precise equipment commissioning at the user's site, ensuring uninterrupted and optimal equipment operation.
• Comprehensive Training ServicesWe provide in-depth operation and maintenance training, empowering operators with the knowledge to master equipment operation and maintenance, thereby enhancing efficiency and prolonging equipment life.
• Reliable Warranty ServicesEnjoy peace of mind with our warranty service, covering equipment for a specified period. During this time, free repairs or part replacements are offered for any failures due to equipment quality issues.
• Proactive Maintenance Services: Establish a robust and unparalleled after-sales service network. Swiftly respond to user maintenance requests, delivering rapid and efficient maintenance solutions that significantly minimize equipment downtime, ensuring seamless operations.
• Spare parts supply: Maintain an abundant supply of authentic factory spare parts. Deliver timely and precise spare parts replacement services, guaranteeing that your equipment operates smoothly and consistently, without interruptions.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -