Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- This pioneering machining center boasts dual spindles and dual channels, masterfully engineered to process two workpieces simultaneously. This cutting-edge capability dramatically amplifies production efficiency, rendering it the quintessential choice for high-volume manufacturing markets. The harmonious operation of the dual spindles ensures flawless processing, significantly trimming down production times while substantially boosting output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Experience unparalleled efficiency with our dual-servo tool arm magazine. Designed for swift and dependable tool changes, it significantly cuts downtime and maintains consistent, effective machining. Boasting a 24×2 tool capacity, this sophisticated magazine facilitates immediate access to a diverse array of tools, promoting seamless transitions and elevating both flexibility and productivity during complex machining processes.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is empowered by a tailored Mitsubishi system, enabling dual 2-axis bidirectional processing. Esteemed for superior motion control, this system guarantees precision and stability in crafting intricate components. With an intuitive interface and user-friendly operations, it simplifies setup and execution of tasks, while its reliable diagnostics minimize maintenance and maximize uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Enhance your machining capabilities by opting for a four-axis rotary table and brake tailstock. This setup allows for intricate geometrical creations through multi-angle machining, crucial for precision in aerospace and automotive industries. The brake tailstock ensures rigidity and stability, particularly advantageous for handling elongated or delicate workpieces with superior accuracy and reliability.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Our innovative four-axis lead screw, paired with a central water outlet and high-pressure system, offers exceptional cooling during machining. This system reduces thermal distortion, maintains precision, and efficiently clears chips, ensuring a pristine work area. The result is enhanced surface quality and extended tool life, minimizing the risk of tool failure and maximizing operational success.
- Wide Range of Applications in Multiple Industries
- The versatile ZD-G500 is adept across various industries. For automotive manufacturing, it delivers precision in crafting engine parts and transmission components. In aerospace, it meets stringent standards with precision machining of turbine blades and structural parts. Electronics benefit from its ability to produce small, intricate components with accuracy. Additionally, it excels in fabricating parts for construction machinery, pneumatic systems, and diverse manufacturing sectors, offering top-tier, reliable machining solutions across the board.
Combining state-of-the-art technology with versatile configurations, the ZD-G500 dual-spindle vertical machining center stands as a beacon of innovation for mass production across numerous industries. Its robust features and dependable performance make it an invaluable asset for manufacturers aiming to boost productivity and enhance product quality in today's fiercely competitive global landscape.
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