Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- Introducing our state-of-the-art machining marvel, designed with dual spindles and dual channels. This engineering masterpiece allows the simultaneous processing of two workpieces, significantly amplifying production efficiency. It stands as the quintessential selection for high-volume manufacturing. Its synchronized spindle operation ensures seamless processing, slashing overall production time while maximizing your output.
-
-
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed, Stable Dual-Servo Tool Arm Magazine
- The machine boasts a state-of-the-art dual-servo tool arm magazine, engineered for rapid and dependable tool switches. Its swift tool change minimizes downtime and ensures seamless, efficient machining operations. With a generous capacity of 24×2, this dual manipulator magazine offers abundant storage, facilitating swift access to various tools needed for diverse machining processes, thereby enhancing both flexibility and productivity.
- Precision-Crafted with Customized Mitsubishi System
- The ZD-G500 is outfitted with a bespoke Mitsubishi system, facilitating dual 2-axis bidirectional processing for exceptional precision. Renowned for its high-accuracy motion control, this system guarantees stable machining of intricate components. Its intuitive programming and user-friendly interface make task setup and execution a breeze, while advanced diagnostics and reliability minimize maintenance and maximize uptime.
- Optional Four-Axis Rotary Table & Brake Tailstock for Unmatched Versatility
- Customers can enhance the machine's versatility by opting for a four-axis rotary table and brake tailstock, expanding its capacity for complex part processing. The table enables multi-angle machining, crafting intricate geometries with precision. The brake tailstock ensures stable support, particularly for elongated workpieces, imperative for industries like aerospace and automotive, where high-precision components are paramount.
- Sophisticated Four-Axis Lead Screw with Central Water Outlet & High-Pressure System
- The four-axis lead screw integrates a central water outlet and high-pressure system to efficiently cool both tool and workpiece during machining, reducing thermal deformation and enhancing precision. This system's high-pressure water jet efficiently flushes chips, maintaining a clean machining area and preventing chip build-up, resulting in superior surface quality, extended tool life, and minimized risk of breakage.
- Extensive Applications Across Multiple Industries
- The ZD-G500's adaptability makes it a versatile powerhouse across various sectors. In automotive, it precisely produces engine, transmission, and chassis components. For aerospace, it crafts critical parts like turbine blades to stringent standards. In electronics, it manufactures intricate small parts, essential for devices. Further, it's ideal for construction machinery, pneumatic and hydraulic systems, delivering reliable, high-quality machining solutions across diverse sectors.
The ZD-G500 dual-spindle vertical machining center merges cutting-edge technology with flexible configurations, presenting a holistic solution for mass production across industries. Its advanced features and dependable performance make it the prime choice for manufacturers aiming to boost productivity and product quality in today's fiercely competitive global landscape.
Audited Supplier 
){kind=link}