Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are devoted artisans of precision, committed to delivering unparalleled CNC machine tools. Today, it is our privilege to present the exceptional ZD - V1160 Machining Center, a masterpiece of engineering excellence.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Since our inception in 2011, we at Dalian Zhide have passionately pursued innovation and excellence in CNC machine tool development, production, sales, and service. Backed by a cutting-edge R & D team and state-of-the-art production facilities, we ensure stringent quality control, as evidenced by our ISO9001 and EU CE certifications. Our products are celebrated both domestically and internationally, helping countless clients achieve remarkable efficiency and quality enhancements.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 redefines performance in machining centers, offering unmatched stability, precision, and processing power. It stands as a paragon for diverse industries such as automotive, aerospace, precision machinery, and mold crafting, where high-performance solutions are paramount.
3. Structural Design
3.1 High - Strength Casting
The ZD - V1160's cornerstone components, including the bed, column, and saddle, are crafted from robust Meehanite cast iron. Following meticulous annealing to eliminate internal stress, these elements deliver stellar vibration absorption and enduring stability. Such design excellence minimizes cutting force impact on machining precision, ensuring unwavering stability during high-speed, heavy-duty operations.
3.2 Rigid Structure
This machine features a box-type structural design, ensuring supreme rigidity and strength. Its wide-span guide rails coupled with large-diameter ball screws provide fluid axis movement and precision positioning. The symmetric support structure significantly bolsters the machine's stability, adeptly handling substantial cutting forces without faltering.
4. Technical Specifications
4.1 Worktable
- Size: The ZD - V1160 boasts a 1200×600mm worktable, offering an expansive arena for a variety of workpiece dimensions.
- Load Capacity: With a load-bearing capacity of 1000kg, it is engineered for the robust handling of large, heavy-duty workpieces.
- T - Slots: The worktable includes strategically designed T-slots (see product manual for specifics), facilitating secure clamping of workpieces and fixtures during precision machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis offers a generous 1100mm travel, accommodating the horizontal movement required for lengthy workpieces.
- Y - Axis Travel: The Y-axis, with its 610mm travel, provides ample room for front-to-back workpiece machining.
- Z - Axis Travel: The 610mm Z-axis travel ensures adaptability for workpieces of varying heights.
- Fast - Moving Speed: The rapid 36m/min travel speed across the X, Y, and Z axes minimizes idle time, significantly boosting production efficiency.
- Positioning Accuracy: The remarkable positioning precision of each axis is 0.004/300mm, coupled with a repeat positioning accuracy of ±0.002/300mm. This exceptional level of precision guarantees that every machined workpiece adheres to stringent quality standards, satisfying the most demanding requirements with absolute reliability.
4.3 Spindle
- Spindle Taper: The spindle is available in BT40/BT50 tapers (select based on your specific application needs), renowned for their robust clamping force. This ensures unwavering stability of the tool during high-speed operations, delivering consistent performance even under the most challenging conditions.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm (belt/direct-drive), our machine adapts effortlessly to diverse machining processes and materials. Whether enhancing surface finish on aluminum alloys with higher speeds or safeguarding tool integrity on high-hardness alloy steel with lower speeds, the spindle speed can be finely tuned for optimal results.
- Spindle Power: The spindle motor power of 15/18.5KW offers formidable strength, empowering high-speed and heavy-duty operations with ease. This robust motor seamlessly processes an array of materials - from steel and cast iron to aluminum alloys and non-metallic substances - optimizing efficiency and precision across applications.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 boasts a capacious tool magazine (refer to the product manual for exact details), capable of storing multiple tools. This facilitates automatic tool changes during operations, significantly reducing downtime and enhancing overall production efficiency.
- Tool Change Time: Experience rapid tool change times (see product manual for specifics) that ensure a seamless transition between varied machining processes, minimizing disruptions and maximizing operational continuity.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in diverse milling operations, be it face, end, or contour milling. Offering unparalleled precision, the machine's high-speed spindle and exacting axis control excel in crafting intricate shapes with impeccable surface smoothness and dimension accuracy. In mold cavity work, it assures precision in the cavity's size and shape, ensuring mold quality.
5.2 Drilling
In drilling, our machine delivers assured perpendicularity and precision of holes. The high-torque spindle swiftly drives the bit through myriad materials, while precise axis positioning ensures holes align perfectly with design specifications, crucial for components like engine blocks with multiple holes.
5.3 Tapping
Tapping prowess is another hallmark of the ZD-V1160. Its ability to perform swift, precise tapping guarantees outstanding thread quality and pitch accuracy. Whether dealing with small or large diameter threads, the machine consistently achieves stable and dependable tapping results.
6. Control System
The ZD-V1160 integrates a sophisticated control system (options like Mitsubishi/Fanuc are available per preference). Featuring an intuitive interface, effortless programming, and rapid processing capabilities, this system automates machining, offers real-time machine status insights, and includes diagnostic and alert functions, simplifying operator usage and maintenance.
7. Optional Accessories
To cater precisely to your processing demands, the ZD-V1160 provides an array of optional accessories, such as:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with our sophisticated accessory that broadens your machine's horizons, facilitating the precise production of intricate curved and multi-face components. Whether you're crafting impellers or similar complex structures, the fourth-axis rotary table seamlessly integrates with the X, Y, and Z axes, ensuring flawless execution of intricate blade surfaces.
- Cooling and Lubrication Systems: Experience unparalleled performance with our diverse range of cutting-edge cooling and lubrication solutions, designed to maintain optimal machine operation during machining. The high-pressure cooling system is engineered to effectively dissipate heat, enhancing the tool and workpiece quality, while prolonging the lifespan of your tools. Meanwhile, the automatic lubrication system guarantees the smooth and efficient movement of all moving parts, minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: Our advanced system vigilantly tracks tool wear and potential breakages in real-time throughout the machining process. Upon detecting a discrepancy, it promptly issues an alert, empowering operators to swiftly replace tools, thus maintaining operational integrity and preventing costly production errors and material wastage.
8. After-Sales Service
Recognizing the paramount importance of after-sales support for your operations, we proudly offer a robust and comprehensive after-sales service framework:
- Installation and Commissioning: Our expert technical team is committed to providing meticulous on-site installation and commissioning, ensuring your machinery is operational and productive at the earliest possible time.
- Training: Empower your team with our specialized training programs, designed to swiftly equip operators and maintenance personnel with the essential skills for proficient machine operation and upkeep.
- Warranty: The ZD-V1160 is backed by a comprehensive [X]-month warranty. During this period, any quality-related issues will be addressed with complimentary repairs or parts replacements, ensuring your peace of mind.
- Technical Support: Our dedicated technical support team is at your service around the clock, ready to address inquiries and troubleshoot challenges. We also offer remote technical assistance via the Internet, ensuring a swift response to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of performance and reliability in precision machining. Its superior design, coupled with exceptional precision capabilities and exemplary after-sales service, makes it the quintessential choice for fulfilling your manufacturing aspirations.
To deliver the most tailored machining solution, kindly forward the engineering drawings of your intended parts. This enables us to meticulously analyze your unique requirements and present the most suitable configuration and accessories for the ZD-V1160, ensuring unparalleled performance.
Should you have any inquiries or require additional details, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the prospect of collaborating with you to drive excellence and success in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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