Automated Machining Solutions with Gantry Manipulator for High Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unlock the Unmatched Potential of Our Revolutionary Technologies

Product Description

Detailed Photos

 

• High-Precision Processing Guarantee: The integrally cast, low-center-of-gravity bed delivers an incredibly stable foundation, dramatically minimizing vibration during machining. This, paired with the meticulously crafted and assembled motion mechanism, ensures each component fits with unmatched precision. Our innovative structure and control methodology expertly manage thermal displacement, achieving a spindle end/radius runout accuracy of an astonishing 0.002mm, and a positioning accuracy of 0.003mm. This precision meets the rigorous demands of precision parts manufacturing.

• Highly Automated Integration: Experience seamless automation with our integrated feeding and loading/unloading manipulator, designed for both mass production and small-batch, multi-variety manufacturing. This innovation significantly elevates production efficiency while slashing labor costs. Further, our optional fully automated production line supports up to 10 machine tools, achieving a true unmanned processing environment. One skilled operator can easily oversee multiple devices, making it an exceptional solution for cost reduction and efficiency enhancement.
• High Configuration and Stability: Our system utilizes imported pneumatic components known for their impeccable quality and stability. Featuring the renowned Mitsubishi system from Japan, you can select the controller model Mitsubishi EB0/M8D. The numerical control system interface, A2-4, boasts high-speed computing and precise control. The TK wire cup guide rail and imported servo turret significantly bolster the machine's processing accuracy and structural rigidity.
• Flexible Combination and Customization: Tailor your operations with unmatched flexibility via our automatic loading/unloading system, adaptable to your production needs with options like an automatic bar feeder. Explore a multitude of optional functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to meet your specific process requirements, enhancing the equipment's versatility and adaptability.
• Full Protection and Stable Operation: Our machinery features superior full-protection internal measures and a robust sheet metal outer cover, effectively isolating the processing area from external elements. This design prevents chip and coolant splatter, ensuring a safe and reliable operating environment. Additionally, the machine is equipped with an advanced automatic lubrication system, providing precise, regular lubrication to moving parts, significantly reducing wear and guaranteeing stable, consistent operation.

Application Fields

• Automotive Parts Processing: Designed to excel in the automotive industry, our solution handles components such as engine parts, transmissions, and chassis components, including shafts, discs, and gears, meeting the industry's stringent precision and efficiency standards.
• Aerospace Parts Processing: Perfect for the aerospace sector, it crafts precision components like aircraft engine blades, landing gear parts, and aerospace pipes, ensuring these critical parts meet the highest standards of accuracy and quality.
• Electronic Equipment Parts Processing: Expertly processes small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, aligning with the electronics industry's demands for superior precision and surface quality.
• Medical Device Parts Processing: Tailored for the medical industry, it manufactures precision parts for medical devices, such as surgical tools, implants, and device casings, ensuring these components' safety and reliability.

After-Sales Service

• Installation and Commissioning: Our team of professional technicians will install and fine-tune the equipment at your location, ensuring optimal performance and operational excellence.
• Training Service: We offer comprehensive training services, covering equipment operation and maintenance to equip operators with the skills needed for efficient and effective equipment use, prolonging its operational lifespan.
• Warranty Service: Benefit from a robust warranty period, during which we provide complimentary repairs or parts replacement for any issues arising from equipment quality, ensuring peace of mind and uninterrupted production.
• Maintenance Service: Establish a comprehensive and impeccable after-sales service network, swiftly responding to user maintenance demands and delivering rapid, efficient maintenance services to minimize equipment downtime, ensuring seamless operational efficiency.
• Comprehensive Spare Parts Supply: Guarantee an ample supply of genuine original factory spare parts, delivering timely and precise spare parts replacement services to users, ensuring the uninterrupted and smooth operation of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -