Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, proudly crafted by Dalian ZHIDECNC Technology Co., Ltd, represents the pinnacle of high-performance machine tool innovation. With its cutting-edge design principles and state-of-the-art manufacturing, this center delivers unmatched precision, exceptional rigidity, and superior efficiency. Ideally suited for the large-scale production of intricate components, it serves as a vital asset across a multitude of industries including automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Powered by dual high-speed spindles, this machining marvel enables the concurrent production of two identical parts, profoundly enhancing processing efficiency. This feature dramatically reduces production cycles, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine promises exceptional tool change speed and reliability. With a capacity to hold 24 * 2 tools (dual-gripper tool magazine), it accommodates a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience a tool change time as swift as 1.6 seconds, ensuring minimal downtime and maximized auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides for the X/Y/Z1/Z2 axes, the machine achieves impressive rapid traverse speeds of up to 48m/min. With a remarkable positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it ensures precise positioning and flawless motion control throughout every processing phase.
- High-Precision Spindle
- Engineered for excellence, Spindle 1 and Spindle 2 achieve speeds of 8000rpm (belt) and 12000rpm (direct drive), tailored by the drive mode. Paired with a BT40 spindle taper, they guarantee swift, high-precision cutting throughout the machining process.
- Stable Structural Design
- With an unwavering focus on greatness, the machine's structure employs premium materials, delivering outstanding rigidity and stability. This design minimizes vibrations and deformations during operation, securing consistent precision and quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock empower it to perform multi-axis linkage machining for complex components, addressing diverse processing requirements with versatility.
- Center Water-out and High-Pressure System
- The four-axis lead screw incorporates a center water-out and high-pressure system, efficiently cooling both tool and workpiece during operation. This ensures stable processing accuracy and facilitates optimal chip removal, enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Ideal for high-precision machining of automotive engine and transmission components, significantly enhancing production efficiency and product quality.
- Construction Machinery Industry: Expertly processes diverse structural parts, meeting the exacting accuracy and strength requirements crucial for construction machinery.
- Aerospace Field: Delivers precision in crafting aero-engine blades and aerospace structural parts, aligning with the demanding performance standards of aerospace applications.
- Electronics Industry: Excels in fabricating high-precision parts like electronic equipment housings and heat sinks, ensuring efficient and precise production.
- Pneumatic and Hydraulic Industry: Specializes in manufacturing pneumatic and hydraulic components such as valves and pump bodies, guaranteeing accuracy and superior sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. emerges as a paragon of excellence within the CNC machine tool industry, masterfully integrating cutting-edge research & development, expert production capabilities, dynamic sales strategies, and unparalleled service excellence. With a steadfast dedication to achieving the pinnacle of perfection, Dalian ZHIDECNC showcases formidable R&D prowess, masterful manufacturing techniques, and an unwavering commitment to service excellence. The company proudly holds numerous national patent certifications, the esteemed ISO9001 international quality certification, and the coveted EU CE qualification. Through collaborative technical research with distinguished international machine tool manufacturers and strategic partnerships with leading universities, Dalian ZHIDECNC relentlessly pioneers the forefront of innovation.In its pursuit to transform the CNC precision machine tool landscape, Dalian ZHIDECNC is passionately devoted to offering groundbreaking intelligent and unmanned technical solutions. Our mission is to craft machine tool products that not only exemplify superior quality but also deliver exceptional value, ensuring our esteemed users experience unmatched satisfaction and performance.
Choose the ZD-G500 dual-spindle vertical machining center to unveil a world of high-performance, precision-engineered, and utterly reliable processing power. Experience the comprehensive and top-tier service that Dalian ZHIDECNC is renowned for. We warmly extend our invitation to inquiries and purchases from our esteemed international clientele!
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