Product Description
Detailed Photos
Intriguing Product Introduction Manual for the ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a masterpiece of engineering excellence by Dalian ZHIDECNC Technology Co., Ltd. This cutting-edge machine tool integrates sophisticated design principles and superior manufacturing techniques, offering unparalleled precision, exceptional rigidity, and remarkable efficiency. Ideal for the mass production of intricate components, this versatile center is extensively utilized across a spectrum of industries, including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Revolutionary Dual - spindle Design
- Outfitted with dual high-speed spindles, this machine excels in processing two identical parts concurrently, thereby exponentially enhancing processing efficiency, slashing production cycles, and adeptly catering to the demands of large-scale production.
- Rapid Tool Change System
- The cutting-edge dual-servo, tool arm-type tool magazine boasts a swift and stable tool change speed, with an impressive magazine capacity of 24 * 2 (dual-gripper tool magazine). Accommodating a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), alongside a maximum tool weight of 8kg, it facilitates tool changes in a mere 1.6 seconds, significantly curtailing downtime and maximizing operational efficiency.
(II) High-Precision Processing
- Sophisticated Advanced Transmission System
- Featuring linear guides on the X/Y/Z1/Z2 axes, this system achieves a rapid traverse speed of up to 48m/min, positioning accuracy of 0.005mm, and repeat positioning accuracy of 0.003mm, ensuring impeccable precision and superior motion control throughout processing.
- Precision-Perfect High-Precision Spindle
- Boasting spindle speeds of up to 8000rpm (belt) or 12000rpm (direct drive), and utilizing a BT40 spindle taper, this machine ensures high-speed, high-precision cutting, adaptable to both belt and direct drive modalities for optimal flexibility and precision.
- Sturdy and Stable Structural Design
- Crafted with a strategically sound structural design and premium materials, this machine exhibits exceptional rigidity and stability, effectively minimizing vibration and deformation during processing, thereby safeguarding the stability and precision of operations.
(III) Flexibility and Versatility
- Dynamic Multi-axis Linkage Machining
- Incorporating the customized Mitsubishi system, it deftly executes dual 2-axis bidirectional machining, with optional fourth-axis rotary table and brake tailstock, empowering complex multi-axis linkage machining to meet diverse production needs.
- Innovative Center Water-out and High-Pressure System
- Equipped with a four-axis lead screw featuring a center water-out and high-pressure system, this machine proficiently cools the tool and workpiece, stabilizes processing accuracy, and facilitates efficient chip removal, ultimately enhancing machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Generous Working Size: 1000 * 460mm
- Robust T - slot (Number × Width × Spacing): 3 * 18 * 140
- Impressive Maximum Load - bearing Capacity: 600kg
(II) Travel
- Expansive X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Optimal Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of innovation in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and unparalleled service. Driven by the philosophy of relentless pursuit of excellence and perfection, we boast remarkable R & D capabilities, masterful manufacturing techniques, and an all-encompassing service system. Our commitment to quality is evidenced by numerous national patent technology certifications, ISO9001 international quality system certifications, and the prestigious EU CE qualification certification. Through collaborative technical research with leading foreign machine tool manufacturers and strategic partnerships with distinguished universities, we harmoniously blend production, academia, and innovation.Dedicated to delivering intelligent and unmanned solutions for CNC precision machine tools, our mission is to craft superior machine tool products that maximize value for our users. Experience unparalleled innovation and precision with our offerings.
By choosing the ZD-G500 dual-spindle vertical machining center, you invest in high-performance, high-precision, and exceptionally reliable processing equipment. Coupled with ZHIDECNC's comprehensive, top-tier service, we warmly welcome inquiries and purchases from our esteemed international clientele!
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