High-Speed Dual-Spindle Machining Center for Precision Engineering Needs

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-G500
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Zd-G500: Dual-Spindle and Dual-Channel Machining Center
• High-Speed and Stable Double-Servo Arm-T: Yes
• System: Adopt Customized Mitsubishi System.
• G500: Optional Four-Axis Turntable and Brake Tailstock.
• Advanced: Advanced Four-Axis Lead Screw, Equipped with Throu
• Widely Applied in Multiple Industries.: The Production of Parts in The Automotive Field, a
• Size: 2800×2800×2650mm
• Weight: 6800 Kg
• X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
• Spindle Motor Power: 11 Kw × 2
• System Configuration: Mitsubishi/New-Generation
• Guide Rail Type: Linear Guide Rail
• Cutting Feed: 0 - 10000 mm/Min
• Repeat Positioning Accuracy: 0.003mm
• Positioning Accuracy: 0.005mm
• Transport Package: Yes
• Specification: 2800*2800*2650
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Description

 

Detailed Photos

 

Exquisite Product Introduction Manual for the ZD - G500 Dual - Spindle Vertical Machining Center

I. Product Overview

Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a magnificent creation by Dalian Zhide CNC Technology Co., Ltd. This cutting-edge machine stands at the pinnacle of advanced machine tool technology, blending a sophisticated design philosophy with top-of-the-line manufacturing techniques. Experience unmatched precision, incredible rigidity, and extraordinary efficiency, making it a quintessential tool for the high-volume production of intricate components. Its versatility spans across multiple sectors, including automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems, proving itself indispensable in diverse industrial landscapes.

II. Product Features

(I) Efficient Processing

1. Innovative Dual-Spindle Design
   • Harness the power of two high-speed spindles with this remarkable machining center, enabling the concurrent processing of two identical parts. This outstanding feature significantly enhances processing efficiency, drastically cutting down production times, and effortlessly meeting the rigorous demands of mass production.
2. Rapid Tool Change System
   • Boasting a swift dual-servo arm-type tool magazine, this machine excels in both tool change speed and stability. With a dual-gripper tool magazine accommodating 24 * 2 tools, it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Enjoy blazing-fast tool change times of just 1.6 seconds, reducing downtime to a minimum and enhancing the efficiency of auxiliary processes.

(II) High-Precision Processing

1. State-of-the-Art Transmission System
   • The machine employs cutting-edge linear guides for the X/Y/Z1/Z2 axes, achieving astounding traverse speeds of up to 48m/min. With a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it assures precise positioning and immaculate motion control in every phase of processing.
2. High-Precision Spindle Excellence
   • Spindle 1 and Spindle 2 are masterfully engineered, capable of reaching speeds of 8000rpm (belt) and 12000rpm (direct drive), adaptable to the drive mode. Their BT40 spindle taper ensures rapid, accurate cutting, optimizing the machining process with unrivaled precision.
3. Robust and Stable Structural Design
   • Crafted with a commitment to excellence, the machine's structure employs premium materials, delivering unparalleled rigidity and stability. This design minimizes vibrations and deformations during operations, ensuring consistent accuracy and superior quality in production.

(III) Flexibility and Versatility

1. Dynamic Multi-axis Linkage Machining
   • Incorporating a customized Mitsubishi system, the machine excels at dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock enhance its capability for multi-axis linkage machining, perfect for complex components and adaptable to a myriad of processing requirements.
2. Advanced Center Water-out and High-Pressure System
   • The four-axis lead screw features a cutting-edge center water-out and high-pressure system, effectively cooling both tool and workpiece during operations. This innovation ensures stability in processing accuracy and promotes efficient chip removal, elevating the quality of the machined surface.

III. Technical Parameters

Items	Unit	ZD - G500
Workbench	mm	1000*460
T - slot (number  width  spacing)		3*18*140
Maximum load - bearing capacity	kg	600
Travel	mm	800/500/540/540
X/Y/Z1/Z2 - axis stroke		635
Distance from spindle center to column		90 - 630
Distance from spindle end face to workbench		500
Spindle 1	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Spindle 2	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Speed	m/min	48
X/Y/Z1/Z2 - axis rapid movement
Precision	mm	0.005
Positioning accuracy		0.003
Feed	mm/min	0 - 10000
Cutting feed	-	Linear guide rail
Automatic tool changer / ATC	T	24*2 (dual - arm tool changer)
Tool magazine capacity	mm	Φ80
Maximum tool diameter (full - load)	mm	Φ160
Maximum tool diameter (adjacent)	kg	8
Maximum tool weight	s	1.6
System	-	Mitsubishi / New - generation
System configuration	-	11*2
Spindle motor power	kW	2.0/2.0/3.0/3.0
X/Y/Z1/Z2 three - axis motor power	kg	6800
Machine tool weight	mm	2800*2800*2650

(I) Worktable

1. Impressive Working Size: Dimensions of 1000 * 460mm
2. T-slot Configuration (Number × Width × Spacing): 3 * 18 * 140 for optimal functionality
3. Robust Maximum Load-bearing Capacity: Supports up to 600kg

(II) Travel

1. Expansive X/Y/Z1/Z2 Axis Travel: Offers travel dimensions of 800/500/540/540mm
2. Distance from Spindle Center to Column Supremacy: Precisely set at 635mm
3. Distance from Spindle End Face to Worktable: 90 - 630mm
4. Relative Distance between Dual Spindles: 500mm

(III) Spindle

1. Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
2. Spindle Taper: BT40

(IV) Speed, Accuracy, and Feed

1. X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
2. Positioning Accuracy: 0.005mm
3. Repeat Positioning Accuracy: 0.003mm
4. Cutting Feed: 0 - 10000mm/min

(V) Automatic Tool Change System/ATC

1. Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
2. Maximum Tool Diameter (Full Tool): 80mm
3. Maximum Tool Diameter (Adjacent Tool): 160mm
4. Maximum Tool Weight: 8kg
5. Tool Change Time: 1.6 seconds

(VI) System Configuration

1. System: Mitsubishi/New Generation

(VII) Other Parameters

1. Spindle Motor Power: 11 * 2Kw
2. X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
3. Machine Weight: 6800kg
4. Machine Size: 2800 * 2800 * 2650mm

IV. Application Industries

1. Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
2. Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
3. Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
4. Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
5. Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.

V. Company Advantages

 

Dalian ZHIDECNC Technology Co., Ltd. emerges as a trailblazer in the CNC machine tool domain, masterfully blending research & development with top-tier production, astute sales strategies, and unparalleled customer service. Our relentless pursuit of excellence and perfection is our hallmark. Dalian ZHIDECNC is celebrated for its formidable R&D prowess, sophisticated manufacturing expertise, and a robust service network. Our accolades include an impressive array of national patent certifications, the distinguished ISO9001 international quality certification, and the highly coveted EU CE qualification. By engaging in collaborative technical research with esteemed global machine tool manufacturers and forging strategic partnerships with renowned universities, Dalian ZHIDECNC consistently redefines the boundaries of innovation, setting new industry benchmarks.With an unwavering dedication to transforming the CNC precision machine tool landscape, Dalian ZHIDECNC is committed to pioneering innovative, intelligent, and autonomous technical solutions. Our mission revolves around designing and producing premier machine tool products that promise unmatched quality and deliver extraordinary value to our respected clients.

Contact Information: For personalized assistance and inquiries, please reach out to us via Tel/WeChat at 19818983582. Our team is eager to provide you with exceptional support and service.

Choose the ZD-G500 dual-spindle vertical machining center and enter a new dimension of high-performance, precision-engineered, and reliable processing capabilities. Benefit from the comprehensive, superior service that Dalian ZHIDECNC is celebrated for. We enthusiastically invite inquiries and purchases from our valued international clientele, ensuring your journey with us is nothing short of extraordinary!