High-Speed Dual-Spindle Machining Center with Brake Tailstock Option

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-G500
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Zd-G500: Dual-Spindle and Dual-Channel Machining Center
• High-Speed and Stable Double-Servo Arm-T: Yes
• System: Adopt Customized Mitsubishi System.
• G500: Optional Four-Axis Turntable and Brake Tailstock.
• Advanced: Advanced Four-Axis Lead Screw, Equipped with Throu
• Widely Applied in Multiple Industries.: The Production of Parts in The Automotive Field, a
• Size: 2800×2800×2650mm
• Weight: 6800 Kg
• X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
• Spindle Motor Power: 11 Kw × 2
• System Configuration: Mitsubishi/New-Generation
• Guide Rail Type: Linear Guide Rail
• Cutting Feed: 0 - 10000 mm/Min
• Repeat Positioning Accuracy: 0.003mm
• Positioning Accuracy: 0.005mm
• Transport Package: Yes
• Specification: 2800*2800*2650
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product ZD-G500: Attributes and Detailed Descriptions

1. Dual-Spindle and Dual-Channel Machining Center
   • Introducing our state-of-the-art machining solution, a marvel of engineering designed specifically to elevate your production processes. The High-Speed Dual-Spindle Machining Center, featuring twin spindles and dual channels, empowers you to process two workpieces simultaneously with unparalleled precision and efficiency. This innovative design concept not only dramatically enhances your manufacturing capacity but also slashes production time, ensuring your operations are streamlined for maximum output. Experience the synchronized brilliance of dual spindles working in perfect harmony, transforming high-volume manufacturing into a seamless, time-efficient endeavor.

 

1. • Items	Unit	ZD - G500
     Workbench	mm	1000*460
     T - slot (number  width  spacing)		3*18*140
     Maximum load - bearing capacity	kg	600
     Travel	mm	800/500/540/540
     X/Y/Z1/Z2 - axis stroke		635
     Distance from spindle center to column		90 - 630
     Distance from spindle end face to workbench		500
     Spindle 1	rpm	8000 (belt) / 12000 (direct - drive)
     Spindle speed	-	BT40
     Spindle 2	rpm	8000 (belt) / 12000 (direct - drive)
     Spindle speed	-	BT40
     Speed	m/min	48
     X/Y/Z1/Z2 - axis rapid movement
     Precision	mm	0.005
     Positioning accuracy		0.003
     Feed	mm/min	0 - 10000
     Cutting feed	-	Linear guide rail
     Automatic tool changer / ATC	T	24*2 (dual - arm tool changer)
     Tool magazine capacity	mm	Φ80
     Maximum tool diameter (full - load)	mm	Φ160
     Maximum tool diameter (adjacent)	kg	8
     Maximum tool weight	s	1.6
     System	-	Mitsubishi / New - generation
     System configuration	-	11*2
     Spindle motor power	kW	2.0/2.0/3.0/3.0
     X/Y/Z1/Z2 three - axis motor power	kg	6800
     Machine tool weight	mm	2800*2800*2650

   • Worktable
     • Size: 1000×460mm
     • T-slot (number × width × spacing): 3×18×140mm
     • Maximum load-bearing capacity: 600 Kg
   • Spindle
     • Spindle 1:
       • Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
       • Taper: BT40
     • Spindle 2:
       • Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
       • Taper: BT40
   • Travel
     • X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
     • Distance from spindle center to column: 635mm
     • Distance from spindle end face to worktable: 90 - 630mm
     • Dual-spindle distance: 500mm
     • Relative distance between dual-spindles: 90 - 530mm
   • Speed
     • X/Y/Z1/Z2-axis rapid movement: 48 m/min
   • Precision
     • Positioning accuracy: ±0.005mm
     • Repeat positioning accuracy: ±0.003mm
   • Feed
     • Cutting feed: 0 - 10000 mm/min
     • Guide rail type: Linear guide rail
   • Automatic Tool Changer (ATC)
     • Tool magazine capacity: 24×2 (dual manipulator magazine)
     • Maximum tool diameter (full-load): Φ80mm
     • Maximum tool diameter (adjacent): Φ160mm
     • Maximum tool weight: 8 Kg
     • Tool change time: 1.6 s
   • System
     • System configuration: Mitsubishi/New-generation
   • Motor Power
     • Spindle motor power: 11 Kw × 2
     • X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
   • Machine Tool
     • Weight: 6800 Kg
     • Size: 2800×2800×2650mm
2. High-Speed, Stable Dual-Servo Tool Arm Magazine
   • Fitted with a high-performance dual-servo tool arm magazine, this machine exemplifies rapid, reliable tool change capabilities. Its swift tool change speed significantly reduces downtime, making it a powerhouse for continuous and efficient machining operations. Boasting a capacity of 24×2 (dual manipulator magazine), it offers extensive storage for a diverse array of tools, enabling quick, seamless access to the necessary tools for different machining processes, thus boosting both flexibility and productivity.
3. Precision-Engineered with Custom Mitsubishi System
   • The ZD-G500 is armed with a custom-tailored Mitsubishi system, enabling dual 2-axis bidirectional processing. Celebrated for its superior motion control precision, this system ensures accurate, stable machining of even the most complex components. Its intuitive programming and user-friendly operation simplify setup and execution of machining tasks. Combined with its dependable reliability and advanced diagnostic capabilities, it leads to diminished maintenance and maximized uptime.
4. Optional Four-Axis Rotary Table & Brake Tailstock for Enhanced Versatility
   • Enhance your machine's capabilities with the optional four-axis rotary table and brake tailstock, perfect for tackling complex part processing. The four-axis table facilitates multi-angle machining, crafting intricate geometries with unmatched precision. Meanwhile, the brake tailstock lends stable, rigid support during machining, especially vital for long or slender workpieces. This combination proves indispensable for aerospace and automotive industries, where precision and complexity are paramount.
5. Advanced Four-Axis Lead Screw with Central Water Outlet & High-Pressure System
   • The advanced four-axis lead screw incorporates a central water outlet and high-pressure system, effectively cooling tools and workpieces during machining. This minimizes thermal deformation, maintaining consistent accuracy. The high-pressure water jet efficiently flushes chips, keeping the machining area pristine and preventing chip buildup. This not only enhances the machined surface quality but also prolongs tool life, reducing the risk of tool breakage.
6. Wide Range of Applications in Diverse Industries
   • The ZD-G500 showcases exceptional adaptability, extensively used across various industries. In the automotive realm, it excels at producing engine components, transmission parts, and chassis components with pinpoint precision and efficiency. For aerospace, it's adept at machining critical parts like turbine blades and structural components, adhering to stringent quality and performance demands. The electronics sector benefits from its ability to precisely craft small, intricate parts for electronic devices. Additionally, it's ideal for producing parts in construction machinery, pneumatic and hydraulic systems, and various manufacturing sectors, reliably delivering high-quality machining solutions for a multitude of applications.

 

The ZD-G500 dual-spindle vertical machining center seamlessly fuses cutting-edge technology with versatile configurations, offering a comprehensive solution for mass production across numerous industries. Its advanced features and dependable performance make it the go-to choice for manufacturers striving to elevate productivity and product quality in today's fiercely competitive global market.