Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Presenting the ZD - G500 Dual - Spindle Vertical Machining Center, a pinnacle of innovation by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine is meticulously crafted, embodying cutting-edge design philosophies and manufacturing techniques. Engineered for exceptional performance, it boasts unparalleled precision, robustness, and efficiency. Ideal for the mass production of intricate components, it finds its indispensable applications across a multitude of industries, including automotive, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - Spindle Design
- Equipped with dual high-speed spindles, this powerhouse processes two identical parts simultaneously, dramatically enhancing processing efficiency and significantly reducing production cycles. Perfectly tailored for the demands of mass production, it ensures high productivity in every operation.
- Fast Tool Change System
- The innovative dual-servo tool arm-type tool magazine ensures a swift and smooth tool change experience. With a capacity of 24 * 2 (dual-gripper), it accommodates tools with a maximum diameter of 80mm (full) or 160mm (adjacent), and a maximum weight of 8kg. Remarkably, it achieves tool changes in just 1.6 seconds, slashing auxiliary processing time and boosting overall efficiency.
(II) High - Precision Processing
- Advanced Transmission System
- Utilizing linear guides on the X/Y/Z1/Z2 axes, it delivers rapid traverse speeds up to 48m/min, with a remarkable positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm. This ensures meticulous precision in positioning and motion control throughout the machining process.
- High - Precision Spindle
- With spindle 1 and spindle 2 operating at an impressive 8000rpm (belt) or 12000rpm (direct drive), and featuring a spindle taper of BT40, it supports high-speed and ultra-precision cutting operations, making it the ideal choice for complex machining tasks.
- Stable Structural Design
- Designed with an intelligent structure and constructed from top-grade materials, this machine exhibits outstanding rigidity and stability. It effectively minimizes vibration and deformation, ensuring sustained precision and stability during intensive operations.
(III) Flexibility and Versatility
- Multi - Axis Linkage Machining
- Featuring the Mitsubishi customized system, it effortlessly executes dual 2-axis bidirectional machining. With optional enhancements like a fourth-axis rotary table and brake tailstock, it can tackle multi-axis linkage machining with ease, meeting a wide array of processing needs for complex components.
- Center Water - out and High - Pressure System
- Equipped with a center water-out and high-pressure system on the four-axis lead screw, this ingenious feature provides effective cooling for both tools and workpieces. It enhances processing accuracy stability, facilitates chip removal, and elevates the machining surface quality to new heights.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Perfectly engineered for high-precision processing of crucial automotive components like engines and transmissions, significantly enhancing both production efficiency and product quality.
- Construction Machinery Industry: Expertly processes diverse structural parts of construction machinery, ensuring impeccable accuracy and strength requirements are met, delivering unmatched reliability.
- Aerospace Field: Specializes in manufacturing intricate precision parts such as aero-engine blades, meeting the aerospace industry's rigorous high-performance standards for components.
- Electronics Industry: Achieves high-precision, efficient production for electronic equipment components like housings and heat sinks, pushing the boundaries of performance and precision.
- Pneumatic and Hydraulic Industry: Masterfully produces pneumatic and hydraulic components, ensuring extraordinary accuracy and sealing performance in products like valves and pump bodies.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of excellence in the world of professional CNC machine tools, seamlessly integrating research and development, production, sales, and unparalleled service. Driven by the ethos of excellence and perfection, we pride ourselves on our robust R & D capabilities, cutting-edge manufacturing technology, and a holistic service system. Our dedication is evidenced by our numerous national patent technology certifications and the esteemed ISO9001 international quality system certifications. Furthermore, our CE qualification from the EU marks our commitment to European standards of excellence. Through strategic collaborations with foreign machine tool manufacturers and academic partnerships with prestigious universities, we are at the forefront of innovation, merging production, education, and research.Our unwavering commitment is to empower users with intelligent, unmanned technical solutions tailored for CNC precision machine tools. We are dedicated to crafting machine tool products that not only epitomize quality but also maximize value for our users, ensuring their operational success.
Contact Information: For inquiries, reach us
By choosing the ZD-G500 dual-spindle vertical machining center, you are investing in a machine that epitomizes high performance, precision accuracy, and steadfast reliability. Experience the comprehensive, high-quality service that ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our esteemed overseas customers, ensuring an exceptional experience with every interaction!
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