Product Description
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ZD-65GY Machining Center: An Elite Choice for High-Performance Machining
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. embodies a fusion of cutting-edge technology and meticulous craftsmanship, delivering efficient and precision-driven solutions for a vast array of industrial processing requirements.
Robust Machining Capability
- Ample Worktable Space with Superior Load-Bearing Strength: Boasting a worktable size of 700×420mm and a formidable load capacity of up to 400kg, this worktable accommodates a variety of moderately sized workpieces with ease, offering steadfast support throughout the machining process. This capability is particularly advantageous for machining mechanical parts, structural elements, and disc components of substantial weight and dimensions, facilitating seamless operations like milling and drilling.
- Extensive Stroke Range to Cater to Varied Machining Demands: Featuring an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm, our design empowers the machine to adeptly handle parts with intricate shapes. This is exemplified in mold machining, where the tool's stroke ensures precise cutter movement across deep cavities, multi-angle contours, and various hole positions, achieving meticulous machining with ease.
Unmatched High-Precision Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System Guarantees Exceptional Accuracy: Outfitted with a BT30 spindle reaching speeds up to 18,000rpm, the direct drive mechanism significantly reduces transmission errors, preserving spindle precision even at high velocities. This high-precision spindle ensures the cutter's accuracy, producing superior surface finishes and meeting exacting dimensional standards. Key components of precision mechanical parts, such as shaft journals and disc end faces, benefit from extremely tight dimensional and positional tolerances.
- High-Precision Axis System with Remarkable Positioning Accuracy: Utilizing high-precision ball screws and linear guides across the X, Y, and Z axes, along with state-of-the-art assembly techniques, each axis achieves a positioning accuracy of 0.005mm. For parts requiring exceptional positional accuracy, like circuit board mounting holes and mechanical part positioning holes, our machine controls cutter positions with pinpoint precision. The machine's repeat positioning accuracy is exceptional, maintaining high consistency in repetitive machining operations or identical part processes.
State-of-the-Art CNC System
- Sophisticated CNC System Enhances Machining Efficiency: Employing the Mitsubishi/Syntec CNC systems, renowned for their robust computational capabilities and comprehensive function instructions, operators enjoy an intuitive interface for easy programming and control. The CNC system accommodates advanced features, including high-speed, high-precision machining, and various cutter compensations. When dealing with complex geometries, such as automotive or aerospace components, the system calculates precise cutter paths per design specifications, optimizing processes to boost efficiency and uphold accuracy.
Resilient Machine Tool Architecture
- Premium Castings with Expert Treatment Secure Stability: Crafted from superior castings subjected to aging to mitigate internal stresses, this robust casting structure endows the machine tool with exceptional rigidity and stability. It withstands deformation over extended periods, ensuring enduring accuracy. In continuous or mass production settings, this stability guarantees that machining precision remains unaffected, consistently delivering superior results.
- Enhanced Performance through Strategic Layout and Robust Reinforcement Design: The ZD-65GY boasts an intricately crafted structural layout, where each component integrates seamlessly. Key areas such as the column and bed feature reinforcing ribs, significantly bolstering machine rigidity and minimizing machining vibration. Coupled with a thoughtfully engineered heat dissipation channel, this design considerably mitigates thermal deformation's impact on machining precision. As a result, the machine maintains exceptional stability and consistent performance across diverse work environments.
Adaptable and Customizable Configuration Options
- Versatile Tool System Tailored for Diverse Machining Processes: Skillfully engineered to accommodate the BT30 tool system, the ZD-65GY empowers users with the flexibility to select from a variety of tool types, including milling cutters, drills, and taps, tailored to specific machining needs. This versatility enables the execution of numerous machining operations such as face milling, contour milling, drilling, and tapping, effectively catering to the unique demands of various industries and components. For instance, when tackling parts of assorted materials and geometries, users can effortlessly choose the most suitable tools to achieve optimal machining efficiency.
- Automated Configurations Boost Production Output: The availability of automation options, such as automated loading and unloading systems and automatic tool changers, significantly elevates production efficiency while curtailing labor costs in mass production settings. The integration of automation systems ensures seamless operations between the loading/unloading equipment and the machine, optimizing production efficiency. Additionally, the automatic tool changer enhances the automation of machining processes, reducing auxiliary time and boosting overall productivity.
Assured Quality and Dependability
- Meticulous Quality Control for Unmatched Assurance: Throughout the ZD-65GY's production, Dalian Zhide Numerical Control Technology Co., Ltd. enforces a comprehensive quality inspection regimen. From rigorous material selection and verification to precise parts processing checks and exhaustive post-assembly performance evaluations, every stage undergoes rigorous scrutiny. For instance, following spindle assembly, it undergoes stringent dynamic balancing and precision testing, ensuring it meets the highest quality and performance standards before deployment.
- Comprehensive After-Sales Service Ensuring User Satisfaction: Our dedicated after-sales service team offers extensive technical support and service to users. During the installation and commissioning phases, our team provides on-site guidance for correct setup and flawless equipment operation. We also offer operational training, equipping users with essential knowledge on operating and maintaining the machine efficiently. Our responsive after-sales team promptly addresses maintenance requirements, delivering swift and effective service to minimize production downtime. Moreover, we engage in regular user visits to gather feedback, fostering continuous enhancement of our product and service quality.
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