Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center from Dalian ZHIDECNC Technology Co., Ltd, a true marvel in the realm of precision and high-performance machine tools. This state-of-the-art center embodies cutting-edge engineering with a focus on achieving supreme precision, robust rigidity, and unmatched operational efficiency. It is meticulously designed for the mass production of intricate components and plays an essential role across multiple industries, such as automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems. Experience the pinnacle of advanced manufacturing technology with the ZD - G500, engineered for excellence.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Equipped with dual high-speed spindles, this formidable machining center enables the simultaneous processing of two identical parts, remarkably enhancing processing efficiency. This innovative feature cuts down production cycles drastically, meeting the challenging demands of mass production effortlessly and elevating your manufacturing capabilities to new heights.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine delivers unparalleled tool change speed and stability. With a dual-gripper tool magazine holding 24 * 2 tools, it accommodates a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum tool weight of 8kg. Experience a lightning-fast tool change time of just 1.6 seconds, which minimizes downtime and significantly boosts auxiliary processing time efficiency, enhancing overall productivity.
(II) High-Precision Processing
- Advanced Transmission System
- Employing cutting-edge linear guides for the X/Y/Z1/Z2 axes, this machine achieves impressive rapid traverse speeds of up to 48m/min. With exceptional positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it ensures precise positioning and impeccable motion control during every phase of the processing operation, guaranteeing superior quality outputs.
- High-Precision Spindle
- Both Spindle 1 and Spindle 2 are precision-engineered to reach impressive speeds of 8000rpm (belt) and 12000rpm (direct drive) based on the drive mode. Featuring the BT40 spindle taper, they deliver swift and high-precision cutting performance throughout the entire machining process, setting new standards for quality and efficiency.
- Stable Structural Design
- Designed with excellence at its core, the machine's structure is crafted using premium materials to deliver unparalleled rigidity and stability. This design minimizes vibrations and deformations during operations, ensuring consistent accuracy and quality in production outputs, thus maintaining the highest standards of manufacturing excellence.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Integrated with a customized Mitsubishi system, this machine excels in dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock empower it to perform complex multi-axis linkage machining, meeting a diverse range of processing needs with ease and versatility.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, ensuring optimal cooling for both tool and workpiece during operations. This system maintains processing accuracy stability and facilitates efficient chip removal, greatly enhancing the quality of the machined surface and overall production efficiency.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This cutting-edge technology is perfectly suited for the high-precision processing of automotive engines, transmissions, and other crucial components, significantly boosting production efficiency and elevating product quality to meet industry demands.
- Construction Machinery Industry: Expertly processes diverse structural parts and components essential for construction machinery, ensuring these parts meet rigorous accuracy and strength requirements for optimal performance.
- Aerospace Field: Tailored for the manufacture of precision parts such as aero-engine blades and aerospace structural components, this product meets the aerospace industry's stringent high-performance requirements for parts.
- Electronics Industry: Specialized in processing components like housings and heat sinks for electronic equipment, achieving high-precision and high-efficiency production that aligns with industry standards.
- Pneumatic and Hydraulic Industry: Capable of producing pneumatic and hydraulic components including valves and pump bodies, ensuring products maintain exemplary accuracy and sealing performance.
V. Company Advantages
Product Description
Detailed Photos
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of expertise in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and exceptional service. This distinguished company exemplifies an unwavering commitment to excellence and perfection, boasting formidable R&D capabilities, masterful manufacturing techniques, and a robust service framework. Proudly, the company has achieved numerous national patent certifications and the prestigious ISO9001 international quality certification, alongside the sought-after EU CE qualification. By engaging in collaborative technical research with esteemed international machine tool manufacturers and forging strategic alliances with renowned universities, Dalian ZHIDECNC continues to push the boundaries of innovation, setting new standards in the field.
Dedicated to revolutionizing the landscape of CNC precision machine tools, Dalian ZHIDECNC is at the forefront of delivering cutting-edge intelligent and unmanned technical solutions. Our focus is on crafting superior machine tool products meticulously designed to deliver unparalleled quality and generate exceptional value for our esteemed users, ensuring every interaction with our technology is transformative.
Our dedicated team is eager to provide you with the support you need.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive, high-quality service that Dalian ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our valued international clientele, and we stand ready to exceed your expectations with every interaction!
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