Efficient Machining Solution for Medical Equipment Precision Parts Manufacturing

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-650T
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Attribute Value: Positioning Accuracy of 0.004/300mm
• Repeatability Accuracy: 0.002/300mm.
• Machine Body Structure: Unique Integral Casting Bed Body, Ultra-Wide Steel
• Spindle Performance: High-Rigidity Imported High-Speed Spindle, Maximum
• CNC System Features: Equipped with Mitsubishi/Syntec Operating System
• Degree of Automation: Optional Automatic Material Receiving Hand, and Ha
• Applicable Industries: Multiple Industries Such as Automotive and Motorcy
• Worktable Surface Size: 700×420mm
• Worktable Load Capacity: 700×420mm
• Left - Right Travel (X): 620mm
• Front - Rear Travel (Y): 420mm
• up - Down Travel (Z): 330mm
• Spindle Taper (Specification/Installatio: Bt30
• Maximum Spindle Speed: 20000rpm/Min
• Spindle Transmission Method: Direct - Coupled
• Transport Package: Yes
• Specification: 2000*2000*2100mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

 

 

Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual

1. Product Overview

The ZD-650T machining marvel is a pinnacle of precision, brought to life by Dalian ZHIDECNC Technology Co., Ltd. This sophisticated CNC machine harmonizes cutting-edge technology with masterful craftsmanship. It's designed to deliver unmatched precision and efficiency, making it the ultimate solution for industries demanding meticulous machining, such as automotive, motorcycle components, advanced medical devices, household appliances, sanitary fixtures, military equipment, and aerospace marvels.

2. Product Features

(1) High-precision Machining

1. Crafted with main castings forged from robust meehanite cast iron, each piece undergoes stress-relieving annealing, promising unwavering stability and precision. This robust foundation ensures that machining precision is maintained over time.
2. Utilizing precision roller guides and high-accuracy screws, coupled with a dual-tension assembly process, we effectively mitigate thermal deformation. This guarantees consistent machining accuracy, with positioning precision reaching an impressive 0.004/300mm and repeatability accuracy at ±0.002/300mm.

(2) High-rigidity Structure

1. Boasting an innovative integral casting bed design, the machine excels in dampening vibrations, significantly enhancing rigidity. This ensures superior stability during operations, minimizing vibrations and securing machining precision.
2. Further reinforced by an ultra-wide steel base with a symmetrical support layout, the design effectively disperses cutting stress. This enhancement boosts the machine's overall rigidity, excelling in demanding heavy-duty machining tasks.

(3) High-speed and Efficient Spindle

1. Outfitted with a high-rigidity imported spindle, the machine offers versatile speed selections tailored to varied machining demands. Its impressive maximum speed of 20000rpm/min adeptly meets the high-speed cutting requirements of diverse materials, significantly boosting processing efficiency.
2. Embracing a direct coupling spindle transmission ensures seamless, efficient power flow, minimizing energy loss for smooth, stable machining operations.

(4) Advanced CNC System

1. Empowered by Mitsubishi/SYNTEC systems, the machine harnesses formidable computational power and extensive functionalities. Precision programming for intricate parts becomes intuitive, catering to diverse user preferences and machining styles.
2. Featuring advanced CNC functionalities, including tool radius and length compensation and helical interpolation, the system amplifies accuracy and efficiency. Its user-friendly interface ensures effortless operations and parameter settings.

(5) Automated Machining Function

1. An optional automated material receiving hand elevates the machine to new levels of efficiency, enabling unmanned operations for cost-effective mass production while ensuring consistent machining flow and reliability.
2. The CNC system seamlessly integrates with automated robots, supporting versatile production line adjustments to meet dynamic production requirements, elevating both the intelligence and adaptability of your manufacturing processes.

3. Technical Parameters

Items	Parameters of ZD - 650T
Operating System	Mitsubishi/SYNTEC
Worktable Surface Size	700×420mm
Worktable Load Capacity	300kg
Left - right Travel (X)	620mm
Front - rear Travel (Y)	420mm
Up - down Travel (Z)	330mm
Spindle Taper (Specification/Installation Size)	BT30
Maximum Spindle Speed	20000rpm/min
Spindle Transmission Method	Direct - coupled
Distance from Spindle Center to Column Guide Rail	480mm
Distance from Spindle End Face to Worktable Surface	150 - 480mm
Guide Rail/Linear Rail Specification	Linear Guide Rail
Spindle Motor Parameters (Power)	5.5/7.5kw
X, Y, Z - axis Motor Parameters (Power)	1.5, 1.5, 3kw
X, Y, Z - axis Rapid Traverse Speed	48m/min
Positioning Accuracy	0.004/300mm
Repeatability Accuracy	±0.002/300mm
Net Weight of Machine Tool	3.2T
Floor Area of Machine Tool (Length×Width×Height)	2000×2000×2100mm

(1) Operating System

Leveraging Mitsubishi/SYNTEC systems, the machine delivers robust control, ensuring steadfast accuracy and operational efficiency in every machining task.

(2) Worktable

1. Boasting a generous worktable surface of 700*420mm, it provides ample space for diverse workpieces, catering to various machining needs.
2. With a load capacity of 300kg, the worktable is built to accommodate a multitude of workpiece weights, maintaining reliability across all operations.

(3) Travel

1. The remarkable left-right travel (X-axis) spans 620mm, with a generous front-rear travel (Y-axis) of 420mm, and a robust up-down travel (Z-axis) of 330mm. This ensures the machine tool accommodates a wide range of machining tasks, adeptly meeting the needs of various workpiece sizes with ease.
2. Ingeniously designed travel for X, Y, and Z axes facilitates comprehensive machining of intricate parts. This ensures both accuracy and efficiency are harmonized, delivering exceptional results in every operation.

(4) Spindle

1. With a main taper specification of BT30, the spindle is meticulously designed to match standard installation sizes, guaranteeing unmatched adaptability and unwavering stability for seamless tool performance.
2. Capable of achieving a staggering maximum spindle speed of 20000rpm/min, this high-speed spindle is engineered for cutting-edge performance. It enhances surface quality while boosting productivity, setting new benchmarks in machining excellence.
3. Employing a direct coupling method for spindle transmission, this ensures direct, efficient power delivery, minimizing energy loss and promoting smooth, uninterrupted spindle operations.

(5) Motor Parameters

1. Boasting a spindle motor power range of 5.5/7.5kw, this versatile system provides tailored power outputs. It's ready to meet all machining demands, from delicate light cutting to robust heavy cutting, with outstanding proficiency.
2. Optimized motor parameters for the XY and Z axes, set at 1.5, 1.5, and 3kw respectively, ensure rapid and precise axis movements. This enhances high-precision positioning and machining, driving superior performance.

(6) Rapid Traverse Speed

Experience exceptional speed with rapid traverse rates of 48m/min across X, Y, and Z axes. This high-speed movement drastically cuts down auxiliary machining time, elevating the machine tool's overall efficiency.

(7) Accuracy Index

1. Boasting a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm, this high-precision apparatus ensures the dimensional correctness and geometric standards of machined parts, maintaining superior product quality consistently.
2. Under rigorous testing and optimization, the accuracy index is crafted to meet the stringent demands of high-precision industries like aerospace and medical devices, delivering top-tier performance.

(8) Machine Tool Specifications

1. Weighing in at a precise 3.2T, the machine tool's compact floor dimensions of 200020002100mm ensure it integrates seamlessly into diverse production environments. This design not only maximizes space but also reinforces the machine tool's stability and rigidity.
2. Thoughtfully crafted for optimal weight and dimensions, this design facilitates hassle-free transport, installation, and setup. It significantly reduces both user costs and downtime, enhancing operational efficiency.

4. Application Scenarios

(1) Automotive and Motorcycle Parts Industry

1. Perfectly suited for precision machining of automotive engine components, transmission gears, and motorcycle hubs. Its high precision and rigidity ensure components meet exact dimensional and geometric tolerances, enhancing product assembly and longevity.
2. In mass automotive production, the optional automation feature tremendously boosts efficiency and slashes costs, catering to the industry's large-scale, high-efficiency demands with remarkable success.

(2) Medical Device Industry

1. Ideal for crafting an array of medical device parts, including surgical tools, implants, and equipment housings. Its high-precision capabilities ensure smooth surfaces and accurate dimensions, aligning with strict medical standards.
2. Capable of machining intricate medical device components like high-precision curved implants, it provides superior solutions for the medical device sector, fostering technological advancements with impeccable quality.

(3) Household Appliances and Sanitary Ware Industry

1. Within the household appliance sector, our advanced machining solutions play a pivotal role, notably in crafting essential components such as air conditioner compressors, refrigerator parts, and washing machine inner drums. Our technology not only boosts production efficiency but also slashes production costs, giving your household appliances a competitive edge in the bustling market.
2. In the realm of sanitary ware, precision is paramount. Our machining solutions meticulously craft faucets, valve cores, and various sanitary hardware fittings. This precision ensures excellent sealing, superior aesthetic appeal, and outstanding service performance, meeting the demands of consumers who prioritize high-quality sanitary ware.

(4) Military and Aerospace Industry

1. Our machining solutions meet the stringent demands for high-precision, high-reliability parts essential for military applications, encompassing missile components, aero-engine blades, and structural aerospace parts. The unmatched precision and robustness of our machine tools guarantee superior quality and performance, thereby bolstering modernization efforts in national defense.
2. Our capabilities extend to crafting parts from complex shapes and high-performance materials, keeping pace with the rapidly evolving technical requirements of the aerospace industry. This contributes significantly to the advancement of aerospace technology.

(5) Other Industries

1. Our solutions find versatile applications across diverse sectors such as electronics, communications, and instrumentation, facilitating the machining of a wide array of precision and structural components. By offering high-precision and efficient machining services, we drive technological advancements and product innovation in these industries.
2. In any field requiring precision engineering, the ZD-650T machine tool from Dalian Zhide CNC Technology Co., Ltd emerges as the ultimate choice. It enriches production efficiency and product quality, setting a benchmark in performance excellence.

5. Company Advantages

(1) R & D and Innovation Capability

1. Our cornerstone is our dynamic R&D team, backed by substantial investments in research and innovation. We collaborate with elite research institutions worldwide to integrate cutting-edge technologies, thereby elevating our product performance and technical expertise to meet market competitiveness.
2. We are acutely attuned to user feedback, adjusting R&D strategies in real-time to align with market dynamics. This approach leads to the introduction of innovative products and technologies tailored to market needs, providing bespoke solutions that cater to diverse customer machining requirements.

(2) Quality Control System

1. Our robust quality control system spans every phase, from raw material sourcing to production, testing, and post-sales service. Each step adheres to stringent international quality standards, utilizing advanced testing equipment and procedures to ensure every machine meets unparalleled quality standards upon factory exit.
2. Our products have achieved numerous national patent certifications and the ISO9001 international quality system certification, alongside the prestigious EU CE certification. This recognition underscores our commitment to delivering exceptional quality, trusted by markets globally.

(3) After-sales Service Support

1. Our dedicated after-sales team offers comprehensive and prompt technical support, ensuring seamless equipment operation. From installation and training to troubleshooting, we act swiftly to minimize downtime and mitigate user losses.
2. We conduct regular follow-ups and maintenance to monitor equipment performance, offering maintenance advice and technological upgrade plans. This proactive approach extends equipment longevity, enhances efficiency, and fosters enduring partnerships with our clients.

(4) Customization Service Capability

1. Our robust customization capabilities allow us to tailor machine tool solutions to meet specific user requirements and machining processes. From machine functionality and design to process optimization, we offer bespoke solutions that align with diverse user needs.
2. Throughout customization, we maintain close collaboration with clients to ensure our solutions meet their expectations. Our comprehensive service, from project planning to delivery, ensures flawless execution, guaranteeing customer satisfaction.

6. Purchase and Contact Information

(1) Purchase Process

1. Consultation and Communication: Engage with our expert sales team effortlessly via telephone, email, or online consultation to explore detailed insights about our products. Share your specific needs and queries, and experience our unwavering commitment to exceptional service.
2. Needs Assessment and Solution Customization: Our proficient technical team meticulously evaluates your unique machining requirements and process specifications. We offer you a tailor-made machine tool solution, incorporating the perfect equipment selection, strategic configuration recommendations, and precise machining process planning.
3. Contract Signing: Secure your interests with confidence! Once both parties align on product specifications, pricing, delivery schedules, and after-sales service, a formal contract is established. This ensures a robust framework safeguarding mutual rights and interests.
4. Production and Delivery: We meticulously organize production to align with contract specifics, ensuring punctual product delivery. Stay informed throughout production with updates on progress and quality, guaranteeing peace of mind until your product arrives.
5. Installation, Commissioning and Training: Once the equipment reaches your site, our skilled technicians will oversee installation and commissioning, guaranteeing flawless operation. Benefit from comprehensive training and technical guidance, empowering you to master equipment operation and maintenance with ease.

(2) Contact Information

1. Marketing Service Center
   Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
   Telephone: 0411 - 88703337,19818983582
2. Machine Tool Manufacturing Center
   Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
    

Dalian ZHIDECNC Technology Co., Ltd. eagerly anticipates partnering with you to achieve unprecedented success together in the world of precision machining!