Product Description
Detailed Photos
Elevate your machining prowess with the ZD - G500 Dual - Spindle Vertical Machining Center Product Introduction Manual.
I. Product Overview
Step into the future of manufacturing with the ZD - G500 Dual - Spindle Vertical Machining Center, a masterstroke of technological brilliance from Dalian ZHIDECNC Technology Co., Ltd. This marvel represents the apex of high-performance machine tool technology, designed with cutting-edge principles and crafted through state-of-the-art manufacturing techniques. Offering unmatched precision, formidable rigidity, and exceptional efficiency, this machining center is the ideal solution for mass-producing intricate components. It is essential across a spectrum of industries, including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Harness the power of dual high-speed spindles with this machining center, which facilitates the simultaneous processing of two identical parts. This innovation amplifies processing efficiency, significantly reducing production cycles and effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Experience unprecedented tool change speed and reliability with our dual-servo arm-type tool magazine. Boasting a capacity of 24 * 2 tools, this dual-gripper tool magazine handles tools up to 80mm in full diameter, 160mm in adjacent diameter, and a weight of up to 8kg. Enjoy swift tool changes in just 1.6 seconds, ensuring reduced downtime and optimized auxiliary processing times.
(II) High-Precision Processing
- Advanced Transmission System
- Precision meets speed with our advanced transmission system, featuring linear guides on the X/Y/Z1/Z2 axes, enabling traverse speeds up to 48m/min. Achieve precision with a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, ensuring flawless motion control and meticulous positioning at every processing stage.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are paragons of precision, capable of reaching speeds of 8000rpm (belt) and 12000rpm (direct drive), depending on your choice of drive mode. Combined with a BT40 spindle taper, they facilitate rapid, high-precision cutting throughout the entire machining process.
- Stable Structural Design
- Crafted for excellence, the machine's structure employs superior materials to deliver exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, guaranteeing consistent accuracy and quality in every production run.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Incorporating a customized Mitsubishi system, this machine masters dual 2-axis bidirectional machining. With optional fourth-axis rotary table and brake tailstock capabilities, it excels in multi-axis linkage machining for complex components, catering to a broad spectrum of processing requirements.
- Center Water-out and High-Pressure System
- The innovative four-axis lead screw with center water-out and high-pressure system ensures effective cooling for both the tool and workpiece. This maintains stability in processing accuracy, aids in efficient chip removal, and elevates the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: A versatile range of 90 - 630mm, allowing flexibility in accommodating various workpiece sizes.
- Relative Distance between Dual Spindles: Precisely set at 500mm to ensure exceptional synchronization and stability.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Experience powerful performance with speeds of 8000rpm via belt and 12000rpm with direct drive.
- Spindle Taper: Robust BT40 taper for superior tool holding and machining precision.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Blazing fast traversing at 48m/min for enhanced productivity.
- Positioning Accuracy: Achieve pinpoint accuracy with an impressive 0.005mm.
- Repeat Positioning Accuracy: Unmatched repeatability with a precision of 0.003mm.
- Cutting Feed: Dynamic feed rate of 0 - 10000mm/min to meet a variety of cutting demands.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Expansive capacity of 24 * 2 with dual-gripper for seamless operations.
- Maximum Tool Diameter (Full Tool): Supports full tool diameters up to 80mm ensuring versatility.
- Maximum Tool Diameter (Adjacent Tool): Accommodates adjacent tools with diameters up to 160mm for efficient tool management.
- Maximum Tool Weight: Handles heavy-duty tools up to 8kg for robust machining tasks.
- Tool Change Time: Swift tool change in just 1.6 seconds to minimize downtime.
(VI) System Configuration
- System: Integrated Mitsubishi/New Generation system for cutting-edge control and efficiency.
(VII) Other Parameters
- Spindle Motor Power: Dual 11 * 2Kw motors for powerful and consistent spindle performance.
- X/Y/Z1/Z2 Three - axis Motor Power: Equipped with 2.0/2.0/3.0/3.0Kw motors for optimal multi-axis movement.
- Machine Weight: Solid construction weighing 6800kg for stability and durability.
- Machine Size: Compact yet spacious dimensions of 2800 * 2800 * 2650mm providing a large working area.
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision automotive parts like engines and transmissions, boosting both efficiency and quality.
- Construction Machinery Industry: Expertly processes structural parts to meet exacting standards of accuracy and strength.
- Aerospace Field: Excels in crafting precision aero-engine blades and structural components, adhering to aerospace's stringent performance requirements.
- Electronics Industry: Specializes in precision production of electronic housings and heat sinks, ensuring high standards of efficiency.
- Pneumatic and Hydraulic Industry: Creates pneumatic and hydraulic components like valves and pumps, ensuring optimal accuracy and sealing.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines brilliantly in the CNC machine tool industry, seamlessly merging cutting-edge research & development, high-quality production, dynamic sales strategies, and unparalleled service excellence. With steadfast dedication to achieving excellence and perfection, Dalian ZHIDECNC is proud to possess formidable R&D capabilities, expert manufacturing techniques, and a robust service framework. The company has garnered numerous national patent certifications and the prestigious ISO9001 international quality certification, as well as the coveted EU CE qualification. Through collaborative technical research with esteemed international machine tool manufacturers and strategic partnerships with renowned universities, Dalian ZHIDECNC relentlessly pushes the boundaries of innovation, setting new benchmarks in the industry.With a mission to revolutionize the CNC precision machine tool landscape, Dalian ZHIDECNC is steadfast in delivering cutting-edge, intelligent, and unmanned technical solutions. Our commitment is unwavering as we craft exceptional machine tool products that promise unparalleled quality and deliver exceptional value to our esteemed users. We are dedicated to staying at the forefront of technological advancements, ensuring our products not only meet but exceed expectations.
Contact Information: For personalized assistance and inquiries, feel free to connect with us via Tel/WeChat at 19818983582. We are here to assist you with any questions or support you may need.
Embrace the superior capabilities of the ZD-G500 dual-spindle vertical machining center and unlock a world of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive and high-quality service that Dalian ZHIDECNC is renowned for, ensuring your investment is backed by excellence. We warmly invite inquiries and purchases from our esteemed international clientele, welcoming you to a partnership of innovation and success!
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