Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a leading name in the CNC machine tool industry, we pride ourselves on delivering exceptional quality products and unparalleled services. Today, it is my privilege to present to you our remarkable ZD - V1160 Machining Center, a testament to our commitment to excellence.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Since 2011, we've been at the forefront of CNC machine tool innovation, specializing in R&D, production, sales, and comprehensive after-sales support. Bolstered by our expert R&D team, state-of-the-art manufacturing facilities, and a rigorous quality assurance framework, we've earned prestigious certifications like ISO9001 and EU CE. Our products are celebrated both locally and globally, empowering countless customers to enhance efficiency and product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 stands as a pinnacle of technological advancement in machining centers, crafted to fulfill the multifaceted demands of contemporary manufacturing. Its unrivaled stability, precision, and robust processing power make it the optimal solution for diverse sectors such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The ZD - V1160's core components, comprising the bed, column, and saddle, are meticulously crafted from high-strength Meehanite cast iron. Post annealing processes mitigate internal stresses, endowing these parts with superior vibration absorption and enduring stability, which effectively enhance machining accuracy and maintain machine steadiness during high-speed, heavy-load operations.
3.2 Rigid Structure
Our machine boasts a robust box-type design, offering exceptional rigidity and strength. Wide-span guide rails and large-diameter ball screws ensure seamless axis movements and precise positioning. This, along with a symmetrically arranged support structure, bolsters the machine's stability, enabling it to handle large-scale cutting forces without succumbing to deformation.
4. Technical Specifications
4.1 Worktable
- Size: Spanning 1200×600mm, the ZD - V1160's worktable offers an expansive workspace tailored for versatile machining tasks across a variety of workpiece sizes.
- Load Capacity: Engineered to support up to 1000kg, our worktable is adept at managing large, heavy-duty workpieces with ease.
- T - Slots: Featuring well-configured T-slots, the worktable facilitates secure clamping of workpieces and fixtures. Please refer to the specific product manual for detailed measurements, ensuring optimal reliability during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With a travel range of 1100mm, the X-axis accommodates extensive horizontal movements to cater to long-sized workpieces' processing demands.
- Y - Axis Travel: The Y-axis offers 610mm of travel, providing ample space for front-to-back machining requirements.
- Z - Axis Travel: The Z-axis permits up to 610mm of travel to facilitate machining of workpieces with varying heights, ensuring comprehensive versatility.
- Fast - Moving Speed: Achieving speeds of 36m/min across X, Y, and Z axes, our fast-moving capabilities significantly reduce non-cutting times, thus enhancing production efficiency.
- Positioning Accuracy: With an impressive positioning accuracy of 0.004/300mm for each axis and a repeat positioning accuracy of ±0.002/300mm, our Precision Machining Center ensures your workpieces meet the most stringent precision standards. This high level of accuracy guarantees that every component is machined to perfection, meeting the rigorous demands of modern engineering.
4.3 Spindle
- Spindle Taper: The spindle, available in both BT40 and BT50 taper options, offers robust clamping force, ensuring unwavering stability of the tool even during high-speed operations. Choose the taper that best suits your specific machining needs for optimal performance.
- Spindle Speed: The spindle boasts a versatile speed range of 8000/10000 rpm, accommodating both belt and direct-drive systems. This adaptability allows you to tailor the speed to various materials and processes. For instance, high-speed options are ideal for achieving a pristine finish on aluminum alloys, while lower speeds ensure the integrity of tools when working with tough alloy steels.
- Spindle Power: Empowered by a robust 15/18.5KW spindle motor, this machine delivers the formidable power necessary for both high-speed and heavy-duty cutting operations. It adeptly handles a wide array of materials, from steel and cast iron to aluminum alloys and beyond, ensuring efficiency and precision across all machining tasks.
4.4 Tool System
- Tool Magazine Capacity: The ZD - V1160 features a capacious tool magazine, designed to secure multiple tools and facilitate automatic tool changes. This capability significantly reduces downtime associated with manual tool switching, thereby boosting overall production efficiency and streamlining your workflow.
- Tool Change Time: Experience seamless transitions between machining processes with our system's rapid tool change time. Designed to minimize interruptions, this feature ensures a continuous, uninterrupted manufacturing process, enhancing your production line's efficiency.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 elevates your milling capabilities with precision and versatility. From face milling to the intricacies of contour and end milling, it achieves unparalleled accuracy and smooth finishes. Its advanced spindle speed and axis movement management make it the perfect solution for complex shapes, ensuring optimal quality, whether crafting mold cavities or other precision parts.
5.2 Drilling
Achieve exceptional drilling results with our machine's capability to ensure perpendicularity and precision. Its high-torque spindle swiftly navigates through various materials, and precise axis positioning guarantees that hole placements align perfectly with design specifications, ideal for multi-hole components like engine blocks.
5.3 Tapping
Master tapping tasks with the ZD - V1160, which excels in delivering high-speed and precise tapping. Whether dealing with small or large diameter threads, the machine ensures thread quality and pitch accuracy, handling each task with stable precision.
6. Control System
The ZD - V1160 comes equipped with a cutting-edge control system, available in options such as Mitsubishi or Fanuc. This sophisticated interface offers intuitive programming, rapid processing, and complete automation of the machining process. It features real-time status monitoring, error diagnostics, and alarms, making maintenance and operation straightforward and efficient for users.
7. Optional Accessories
To tailor your machining operations to perfection, the ZD - V1160 provides an array of optional accessories, designed to meet diverse processing requirements:
- Fourth-Axis Rotary Table: Experience unparalleled versatility with this accessory, designed to amplify the machining range of your equipment. It empowers the machining of intricate curved surfaces and parts that demand processing on multiple faces. For instance, when working on impellers, the fourth-axis rotary table seamlessly integrates with the X, Y, and Z axes, mastering the machining of sophisticated blade surfaces with precision.
- Cooling and Lubrication Systems: Our diverse range of cooling and lubrication systems is engineered to ensure optimal machine performance throughout the machining process. The high-pressure cooling system effectively dissipates heat from both the tool and workpiece, enhancing the surface finish and prolonging the tool's lifespan. Meanwhile, our automatic lubrication system guarantees the seamless movement of each component, minimizing wear and maintenance expenses.
- Tool Monitoring System: Our cutting-edge tool monitoring system vigilantly oversees tool wear and breakage in real time during machining operations. Upon detecting any tool failure, it promptly issues an alarm, enabling the operator to swiftly replace the tool and avert processing errors and wastage of workpieces.
8. After - Sales Service
Recognizing the critical importance of after-sales service to your production success, we offer a robust and comprehensive after-sales service system:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational and ready for immediate use.
- Training: We offer specialized training for both operators and maintenance staff, empowering them to swiftly master the operation and maintenance skills essential for optimal machine performance.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty period, during which any machine quality issues will be addressed through complimentary repair or part replacement.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to answer inquiries and resolve issues. We also extend remote technical support via the Internet, ensuring swift responses to your needs.
9. Conclusion
The ZD-V1160 machining center is a hallmark of high performance and reliability. Its superior structural design, precision machining capabilities, and exceptional after-sales service make it an ideal choice for fulfilling your manufacturing demands.
To tailor the perfect machining solution for your needs, kindly share the engineering drawings of the parts you intend to process. This will allow us to accurately assess your specific requirements and suggest the most suitable configuration and accessories for the ZD-V1160.
For inquiries or further information, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you, driving your business to new heights of success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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