Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Presenting the revolutionary dual-spindle and dual-channel machining center, an engineering marvel that redefines production paradigms. Equipped with dual spindles and channels, it performs synchronized operations that allow simultaneous processing of two workpieces. Experience a substantial boost in production efficiency, making it the quintessential choice for high-volume manufacturing. The harmonious operation of the two spindles ensures seamless functionality, drastically cutting down production time while amplifying output like never before.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Boasting a high-speed dual-servo tool arm magazine, this machine excels in rapid and reliable tool changes, significantly reducing downtime and ensuring seamless, efficient machining processes. With an impressive storage capacity of 24×2 in its dual manipulator setup, it provides ample room for a diverse array of tools, facilitating swift transitions between various machining tasks. This not only boosts flexibility but also substantially enhances productivity, making it an indispensable asset for dynamic manufacturing environments.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is outfitted with a bespoke Mitsubishi system, empowering it with dual 2-axis bidirectional processing capabilities. Celebrated for its exceptional precision in motion control, this system guarantees the meticulous and stable machining of intricate components. Its intuitive programming interface coupled with user-friendly operation simplifies the setup and execution of machining tasks for operators. Furthermore, the system's dependable performance and sophisticated diagnostic features contribute to lower maintenance demands and maximize uptime efficiency.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Unlock expanded processing potential with the option to install a four-axis rotary table and brake tailstock, optimizing the machine's ability to handle complex part machining. The four-axis rotary table facilitates multi-angle precision work, crafting elaborate geometries with exceptional accuracy. Meanwhile, the brake tailstock provides unwavering support during machining, particularly beneficial for elongated or delicate workpieces. This versatile configuration is essential for industries like aerospace and automotive, where precision and complexity go hand in hand with stringent quality demands.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- The sophisticated four-axis lead screw is complemented by an integrated central water outlet and high-pressure system, which plays a critical role in cooling both tool and workpiece during operations. This cooling efficiency significantly reduces thermal deformation, thereby maintaining consistent machining precision. Additionally, the high-pressure water jet serves as a highly effective chip removal system, ensuring the machining area remains pristine and free of chip buildup. This not only enhances surface finish quality but also prolongs tool life and diminishes the risk of tool failure.
- Wide Range of Applications in Multiple Industries
- Versatile and highly adaptable, the ZD-G500 finds its place in a myriad of industries. In the automotive field, it excels in precision manufacturing of engine components, transmission parts, and chassis elements. In aerospace, it adeptly crafts vital parts like turbine blades and structural components, adhering to the most rigorous standards of quality and performance. Its precise capabilities also cater to the electronics sector, producing small, intricate parts for electronic devices. Moreover, it is ideally suited for manufacturing tasks in construction machinery, pneumatic, and hydraulic systems, among others, delivering dependable and superior machining solutions across diverse applications.
The ZD-G500 dual-spindle vertical machining center is a masterful blend of state-of-the-art technology and adaptable configurations, providing a robust solution for large-scale production across various sectors. Its array of advanced features and dependable performance positions it as the go-to choice for manufacturers aiming to elevate productivity and elevate product quality in the fiercely competitive global marketplace.
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