Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a professional CNC machine tool enterprise dedicated to providing high-quality products and services. Today, I'm honored to introduce our outstanding product - the ZD - V1160 Machining Center to you.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, our company has been committed to the R & D, production, sales, and after-sales service of CNC machine tools. With a professional R & D team, advanced production equipment, and a stringent quality control system, we have proudly obtained multiple certifications, including the ISO9001 international quality system certification and the prestigious EU CE certification. Our products are highly acclaimed in both domestic and international markets, empowering numerous customers to enhance production efficiency and elevate product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a high-performance machining center designed to cater to the diverse needs of modern manufacturing. It seamlessly blends excellent stability, high precision, and robust processing capabilities, making it a preferred choice for a multitude of industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The main components of the ZD - V1160, such as the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Through annealing treatment to relieve internal stress, these components exhibit outstanding vibration absorption and long-term stability. This can effectively minimize the impact of cutting forces on machining accuracy, ensuring the machine's stability during high-speed and heavy-load operations.
3.2 Rigid Structure
The machine features a box-type structure design, characterized by high rigidity and strength. The wide-span guide rails and large-diameter ball screws guarantee smooth axis movement and high-precision positioning. The symmetrically arranged support structure further bolsters the machine's overall stability, enabling it to withstand significant cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 measures 1200×600mm, offering a generous working area for machining a variety of workpiece sizes.
- Load Capacity: It supports a maximum load of 1000kg, making it suitable for processing large and heavy-duty workpieces.
- T - Slots: The worktable is outfitted with T-slots of specific number, width, and pitch (please refer to the detailed product manual for specifics), which facilitate secure workpiece and fixture clamping during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel is 1100mm, allowing for extensive horizontal movement to accommodate the processing needs of long-sized workpieces.
- Y - Axis Travel: The Y-axis travel is 610mm, providing ample space for workpiece machining in the front-to-back direction.
- Z - Axis Travel: The Z-axis travel is 610mm, equipped to meet the machining needs of workpieces with varying heights.
- Fast - Moving Speed: The fast-moving speeds of the X, Y, and Z axes are 36m/min. This high-speed movement significantly reduces non-cutting time while enhancing production efficiency.
- Positioning Accuracy: Experience unparalleled precision with our machine's exceptional axis positioning accuracy of 0.004/300mm and repeat positioning precision of ±0.002/300mm. This extraordinary precision ensures each workpiece meets the most stringent machining accuracy standards, delivering unmatched quality every time.
4.3 Spindle
- Spindle Taper: Our spindle features a versatile BT40/BT50 taper, allowing you to choose based on your unique requirements. With formidable clamping force, it guarantees tool stability even during high-speed rotations, ensuring superior performance and reliability.
- Spindle Speed: Offering a spindle speed range of 8000/10000 rpm (belt/direct-drive), our machine effortlessly adapts to various machining processes and materials. Whether selecting higher speeds for aluminum alloys to enhance surface finish or opting for lower speeds for hardened alloy steel to sustain tool integrity and machining excellence, versatility is at your fingertips.
- Spindle Power: Boasting a powerful spindle motor with 15/18.5KW, this equipment delivers ample power for both high-speed and heavy-duty cutting tasks. Capable of efficiently processing a diverse range of materials, including steel, cast iron, aluminum alloy, and non-metallic substances, it empowers your production with unprecedented capability.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is equipped with a generously capacious tool magazine (consult the product manual for specifics), accommodating multiple tools. This feature enables automatic tool changes during machining, drastically reducing downtime and elevating production efficiency to new heights.
- Tool Change Time: With impressively brief tool change times (consult the product manual for specifics), this system ensures smooth and uninterrupted transitions between machining processes, minimizing disruptions and optimizing seamless production flow.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, offering phenomenal precision in face, end, and contour milling. Powered by a high-speed spindle and precise axis control, it can effortlessly craft complex shapes with smooth surfaces and exact dimensional fidelity. Whether milling a mold cavity or intricate components, it meticulously adheres to shape and size specifications, guaranteeing superior mold quality.
5.2 Drilling
Achieve impeccable perpendicularity and accuracy in drilling operations with our high-torque spindle, driving drill bits to quickly and precisely penetrate a variety of materials. With exact axis positioning, it ensures hole locations are perfectly aligned to design specifications, making it indispensable for parts with multiple holes, such as engine blocks.
5.3 Tapping
The ZD-V1160 proficiently handles tapping tasks, executing high-speed and precise tapping with ease. It ensures exceptional thread quality and pitch accuracy, whether dealing with small or large-diameter threads, consistently delivering stable and reliable tapping performance.
6. Control System
Equipped with a state-of-the-art control system such as Mitsubishi/Fanuc (tailor to your preferences), the ZD-V1160 boasts a user-friendly interface, intuitive programming, and rapid processing capabilities. It offers automatic process control, real-time operational monitoring, error diagnostics, and alerts, simplifying operation and maintenance for users.
7. Optional Accessories
Tailor your machining experience with the ZD-V1160's array of optional accessories, meticulously designed to cater to your unique processing requirements, including:
- Fourth-Axis Rotary Table: This innovative accessory dramatically expands the capabilities of our machining equipment, allowing you to effortlessly handle complex curved surfaces and parts with intricate multi-face processing requirements. For instance, when working on impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes to masterfully machine complex blade surfaces.
- Cooling and Lubrication Systems: We offer an array of advanced cooling and lubrication systems meticulously designed to ensure optimal machine operation during machining. Our high-pressure cooling system effectively cools both the tool and workpiece, significantly enhancing the surface quality of the workpiece while prolonging the tool's lifespan. Our state-of-the-art automatic lubrication system ensures the seamless movement of all moving parts, minimizing wear and tear and reducing maintenance costs.
- Tool Monitoring System: Our cutting-edge tool monitoring system provides real-time surveillance of tool wear and breakage during machining. In the event of tool failure, an immediate alarm signal is issued, enabling the operator to promptly replace the tool, thereby preventing processing errors and reducing material waste.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production, we have established a robust and comprehensive after-sales service framework:
- Installation and Commissioning: Our expert technical team delivers unparalleled on-site installation and commissioning services, ensuring your machine is operational in the shortest time possible.
- Training: We offer comprehensive training programs for operators and maintenance personnel, enabling them to swiftly acquire the necessary skills for operating and maintaining the machine with proficiency.
- Warranty: The ZD-V1160 is backed by a generous [X]-month warranty. Should any quality issues arise within this period, we commit to providing free repair or replacement of parts.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address your queries and resolve any issues. We also offer remote technical support via the Internet to ensure swift responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high-performance and reliability. Its superb structural design, unparalleled precision machining capabilities, and outstanding after-sales service make it an exceptional choice for your manufacturing requirements.
To provide you with the most tailored machining solution, we kindly ask you to share the engineering drawings of the parts you intend to process. This will enable us to thoroughly evaluate your specific needs and recommend the ideal configuration and accessories for the ZD-V1160.
For any inquiries or further information, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and support you in achieving remarkable success in your business endeavors.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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