State-of-The-Art Automated Machining with Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits that our state-of-the-art automated machining with gantry manipulator brings to the table. Engineered for excellence and precision, our innovative solutions offer a seamless blend of cutting-edge technology and reliability. Elevate your operational efficiency with our premium product, designed to exceed industry standards and expectations.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unparalleled stability with our integrally cast, low-center-of-gravity bed, expertly designed to minimize vibrations during processing. Precision-crafted and meticulously assembled, our motion mechanism ensures perfect alignment of every component. Our innovative structure and control techniques expertly manage thermal displacement, achieving spindle end/radius runout accuracy of 0.002mm, and positioning accuracy of 0.003mm, surpassing the strictest standards for precision parts manufacturing.

• Highly automated integration: Revolutionize your production lines with our integrated feeding and loading/unloading manipulators, designed for seamless automation in both mass production and small-batch multi-variety processing. Benefit from dramatically enhanced productivity and reduced labor costs. Our optional fully automated production line supports up to 10 machine tool groupings, achieving effortless unmanned processing. With one operator managing multiple devices, you can powerfully slash costs while boosting efficiency.
• High configuration and stability: Only the best will do; our machine is equipped with top-tier imported pneumatic components, renowned for their reliable quality and stable performance. The inclusion of Japan's Mitsubishi system offers unparalleled control, with the choice of the Mitsubishi EB0/M8D controller and an A2-4 numerical control system interface that delivers superior computing speed and control precision. The fusion of TK wire cup guide rails with an imported servo turret further elevates processing accuracy and machine tool rigidity.
• Flexible combination and customization: Tailor your production process with our versatile automatic loading and unloading system that adapts to your specific needs. Opt for components like an automatic bar feeder and enhance functionality with options such as automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize according to your unique process requirements to maximize the equipment's adaptability and versatility.
• Full protection and stable operation: Our machine boasts premium full-protection internal systems and a robust sheet metal outer cover, effectively isolating the processing environment from external contaminants, including chips and coolant. This design ensures processing safety and reliability. An automatic lubrication system comes standard, delivering precise, regular lubrication to each moving part, thus minimizing wear and guaranteeing the machine's stable operation.

Application Fields

• Automotive parts processing: Perfectly engineered for the automotive industry, our machine processes essential components such as engine, transmission, and chassis parts, including shafts, discs, and gears. It meets the industry's high demand for precision and efficiency in parts processing.
• Aerospace parts processing: Our cutting-edge technology caters to the aerospace sector, adept at crafting precision parts like aircraft engine blades, landing gear, and aerospace pipes, ensuring phenomenal accuracy and quality.
• Electronic equipment parts processing: Our solution excels in the electronics industry, handling small, high-precision components such as metal casings, connectors, and shafts for mobile devices and computers, catering to the industry's need for precision and superior surface quality.
• Medical device parts processing: Precision is paramount in medical devices. Our machine processes surgical instruments, implants, and device casings with utmost accuracy, ensuring medical devices are safe and reliable.

After-sales Service

• Installation and commissioning: Our team of professional technicians provides on-site installation and commissioning services to ensure your equipment operates flawlessly from day one.
• Training service: We offer comprehensive training services, covering operation and maintenance to ensure operators are adept in utilizing our equipment effectively and maximizing its lifespan.
• Warranty service: Enjoy peace of mind with our warranty service, covering equipment for a specified period. We offer complimentary repairs or parts replacement for issues stemming from equipment quality during this time.
• Maintenance service: Establish an impeccable after-sales service network. Respond to user maintenance needs swiftly, offering fast and efficient maintenance services designed to significantly reduce equipment downtime.
• Spare Parts Supply: Guarantee an abundant supply of genuine factory spare parts. Deliver timely and precise spare parts replacement services to assure the seamless and continuous operation of the equipment.

 

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -