Innovative Automated Machining with Built-in Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of our cutting-edge solution. Our Innovative Automated Machining with Built-in Gantry Manipulator for Quality stands at the forefront of technology, offering unmatched precision, efficiency, and reliability. This advanced system redefines productivity, ensuring exceptional quality and performance tailored to meet your unique needs. Experience the future of machining with us at Dalian Zhide CNC Technology Co., Ltd.

Product Description

Detailed Photos

 

• Unparalleled Precision Assurance: With an integrally cast low-center-of-gravity bed, our machine forms a stalwart foundation, minimizing vibrations for seamless processing. The meticulously engineered and assembled motion mechanisms ensure the perfect fit of each component. Our unique structural design and control methodology efficiently counteract thermal displacement. The spindle end/radius runout accuracy is a stunning 0.002mm, while positioning precision is a remarkable 0.003mm-perfectly aligned with the demands of precision parts manufacturing.

• Seamless Automated Integration: Featuring a state-of-the-art integrated feeding and loading/unloading manipulator, our system enables automated operations for both mass production and small-batch multi-variety processing. This innovation significantly enhances production efficiency and curtails labor costs. Opt for a fully automated production line, capable of supporting up to 10 machine tools, facilitating an unmanned processing environment. Manage multiple units with ease-your ally in cost reduction and efficiency enhancement.
• Premium Configuration and Reliability: Our machine utilizes imported pneumatic components, guaranteeing unmatched reliability and performance stability. Equipped with the renowned Mitsubishi system from Japan, choose from controllers like Mitsubishi EB0/M8D. The A2-4 numerical control system interface delivers exceptional computing speed and control accuracy. Further bolstered by the TK wire cup guide rail and an imported servo turret, the machine's processing precision and rigidity are second to none.
• Tailored Flexibility and Customization: Customize according to your production demands with our flexible automatic loading and unloading system options, such as an automatic bar feeder. Explore a suite of optional features, including automatic flipping, oil-water separation, online detection, and tool breakage detection. Tailor these features to suit your specific process requirements, thereby enhancing the equipment's versatility and adaptability.
• Comprehensive Protection and Smooth Operations: Boasting full protection with robust internal shielding and a high-grade sheet metal outer cover, our design keeps the processing area isolated to prevent chips and coolant splashes, ensuring secure and reliable operations. The automatic lubrication system diligently maintains each moving part, reducing wear and guaranteeing the machine's smooth, stable performance.

Diverse Application Spectrum

• Streamlined Automotive Component Processing: Our machine excels in crafting automotive components, including engine, transmission, and chassis parts like shafts, discs, and gears. Meet the automotive industry's stringent high-precision and high-efficiency requirements effortlessly.
• Advanced Aerospace Component Crafting: Perfect for precision machining in aerospace, handle components like aircraft engine blades, landing gear parts, and aerospace tubing with finesse, guaranteeing unparalleled accuracy and quality.
• Precision in Electronic Equipment Parts: Ideal for manufacturing small precision components in electronic devices, such as metal casings, connectors, and shafts for mobile phones and computers. Meet the industry's high standards for precision and surface quality with ease.
• Medical Device Component Expertise: Perfect for precision machining of medical device parts, including surgical instruments, implants, and device casings. Ensure the utmost safety and reliability of medical components.

Comprehensive After-sales Excellence

• Expert Installation and Calibration: Our team of professional technicians will seamlessly install and calibrate equipment at your location, ensuring everything functions perfectly from the start.
• In-depth Training Solutions: We offer comprehensive training for operators, covering both operation techniques and maintenance practices, ensuring they are fully equipped to maximize equipment efficiency and longevity.
• Reliable Warranty Assurance: Enjoy a robust warranty for a set period. Should any equipment quality issues arise, benefit from free repairs or part replacements during this time.
• Dedicated Maintenance Solutions: Cultivate an impeccable after-sales service network that guarantees rapid responses to maintenance inquiries, ensuring swift and efficient service. This dedication significantly reduces equipment downtime, enhancing user satisfaction.
• Spare Parts Supply: Maintain a robust inventory of original factory spare parts to provide users with prompt and precise replacements. This commitment ensures seamless operation and reliability of the equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -