Product Description
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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. is a masterpiece that embodies the seamless blend of cutting-edge technology with artisan craftsmanship. This exquisite machine tool offers unparalleled efficiency and precision, meeting the diverse processing demands of numerous industries with sophistication and finesse.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: This machine features a spacious worktable measuring 700×420mm, capable of supporting loads up to 400kg. Designed for a variety of moderately sized workpieces, it ensures robust stability, making it perfect for intricate machining tasks such as milling and drilling. It guarantees reliable performance when manufacturing mechanical parts, structural components, or disc elements that require secure placement.
- Comprehensive Stroke Range for Versatile Machining Applications: With an extensive X-axis stroke of 620mm, Y-axis stroke of 420mm, and Z-axis stroke of 330mm, this machining tool is crafted to masterfully handle complex-shaped parts. Its wide-ranging stroke capabilities allow for meticulous machining of deep cavities, multi-angle contours, and diverse hole positioning, ensuring precision and versatility, particularly in mold fabrication.
Precision-Driven Machining Accuracy
Item |
Parameter |
Maximum Rotational Speed |
4000/4500rpm |
Nose End |
A2 - 6/A2 - 5 |
Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
Maximum Swing Diameter over Bed |
Ø320mm |
Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
Maximum Travel of X1/X2 Axis |
250/250mm |
Maximum Travel of 1/Y2 Axis |
±45mm |
Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
Length of Machining Workpiece |
500mm |
Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
Run - out of Spindle Nose End |
≤0.003mm |
Turret Structure |
Power Turret BM55 |
Number of Tools |
24 (up and down turrets) |
Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
System |
SYNTEC 220TB |
Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Equipped with a BT30 spindle reaching speeds up to 18,000rpm, the direct drive mechanism minimizes transmission errors, ensuring outstanding precision even at high rotational speeds. This high-performance spindle guarantees precise cutter engagement, delivering superior surface finishes and exceptional dimensional accuracy, vital for key components in precision mechanical parts like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Incorporating high-precision ball screws and linear guides across all axes (X, Y, and Z), along with advanced assembly technology, this machine achieves positioning accuracy as fine as 0.005mm. This precision is crucial when machining elements with stringent positional accuracy requirements, such as circuit board mounting holes and mechanical part positioning features, offering exceptional repeatability and reliability.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Utilizing the renowned Mitsubishi/Syntec CNC systems, famed for their impressive computational power and extensive function libraries, this system features a user-friendly interface simplifying operation and programming. The CNC system excels in supporting advanced functionalities such as high-speed precision machining and three-dimensional cutter compensation, optimizing processes for parts with complex geometries, such as those found in automotive and aerospace sectors, while enhancing efficiency and accuracy.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The machine's core components are crafted from premium castings, subjected to aging to effectively dissipate internal stress. This formidable casting structure ensures exceptional rigidity and stability, critical for resisting deformation over prolonged use and maintaining machining accuracy. Especially in mass production, this enduring structure guarantees sustained precision and high-level performance throughout its lifespan.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY features a meticulously engineered structure where every component is seamlessly integrated for ultimate performance. Key areas, including the column and bed, are reinforced with robust ribs, significantly enhancing machine rigidity and minimizing operational vibration. Thoughtful heat dissipation channel design effectively mitigates thermal deformation, ensuring consistent machining precision. This meticulous engineering ensures the machine delivers unwavering performance under varied working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: Unleash unparalleled versatility with the ZD-65GY, compatible with the BT30 tool system. It offers an expansive selection of tools, from milling cutters to drills and taps, each tailored for precise machining tasks. This adaptability allows the machine to effortlessly tackle a multitude of processes including face milling, contour milling, drilling, and tapping, all tailored to meet the diverse needs of various industries and components. Whether you're working with materials of varying shapes or compositions, the ZD-65GY empowers users to select the perfect tools for achieving peak efficiency and precision.
- Elevate Your Production: Enhanced Automation Options: Revolutionize your production efficiency with our comprehensive suite of automation solutions, which includes automated loading/unloading systems and state-of-the-art automatic tool changers. In environments focused on mass production, the seamless synergy between automation equipment and our machine tool results in a remarkable boost in throughput while significantly reducing labor costs. The automatic tool changer, in particular, optimizes the machining process by minimizing auxiliary time, thus dramatically enhancing overall operational productivity.
Consistent Quality Assurance for Reliable Performance
- Unyielding Quality Inspection Process Ensures Unmatched Standards: At Dalian Zhide Numerical Control Technology Co., Ltd., we implement an exhaustive quality inspection protocol for the ZD-65GY, ensuring it meets rigorous standards. This protocol involves meticulous screening and inspection of raw materials, precision checks during parts processing, and comprehensive performance evaluations post-assembly. Each phase is diligently scrutinized to maintain unwavering quality. For instance, post spindle assembly, it undergoes dynamic balance and precision tests, ensuring it adheres to the highest quality benchmarks for dependable performance.
- Holistic After-Sales Service System for Unmatched User Satisfaction: Our expert after-sales team is dedicated to providing comprehensive technical support and service. During installation and commissioning, they offer on-site guidance to ensure optimal setup and functionality of your equipment. Extensive user training sessions are available to familiarize operators with machine operation and maintenance best practices. Should any maintenance needs arise, our team is on standby to deliver prompt and effective service, ensuring seamless production continuity. Furthermore, regular customer visits enable us to gather valuable feedback, driving continuous enhancements in both our products and services.