Innovative Automated Machining with Built-in Gantry Manipulator for Production

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Distinct Advantages of Our Product

Product Description

Detailed Photos

 

• High-precision processing guarantee: Featuring an integrally cast, low-center-of-gravity bed, this remarkable machine offers unparalleled stability and minimizes vibration during operation. Every component is meticulously processed and assembled to ensure perfect fit accuracy. Its distinctive structure and advanced control methods adeptly manage thermal displacement. With a spindle end/radius runout precision of 0.002mm and positioning accuracy of 0.003mm, it easily meets the stringent demands for precision parts manufacturing.

• Highly automated integration: Experience seamless automated operations with our integrated feeding and loading/unloading manipulator, perfect for both mass production and versatile small-batch processing. Elevate your production efficiency and significantly cut labor costs. Opt for a fully automated production line that can support up to 10 machine tool groupings, enabling completely unmanned processing. With the capability for one person to manage several devices, this is your ultimate solution for cost-efficient productivity enhancement.
• High configuration and stability: Our machinery employs imported pneumatic components to ensure robust quality and steady performance. It comes equipped with the renowned Mitsubishi system from Japan, allowing selection between Mitsubishi EB0/M8D controllers. The A2-4 interface of the numerical control system offers exceptional computational speed and precise control. The advanced TK wire cup guide rail and imported servo turret further amplify processing accuracy and machine rigidity.
• Flexible combination and customization: Tailor the automatic loading and unloading system to fit your production needs, with options like an automatic bar feeder. Explore a range of optional features including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to your specific processing demands. Enhance the equipment's versatility and adaptability to align perfectly with your unique production requirements.
• Full protection and stable operation: Our machine boasts superior full-protection internal safeguards and a robust sheet metal outer cover, effectively isolating the processing area to prevent chip and coolant splash, ensuring utmost safety and reliability. The automatic lubrication system guarantees regular, precise lubrication of each moving part, reducing wear and maintaining stable machine operation.

Application Fields

• Automotive parts processing: Ideal for manufacturing a wide array of automotive parts like engine, transmission, and chassis components, including shafts, discs, and gears, it effortlessly meets the automotive industry's demands for high-precision and high-efficiency part production.
• Aerospace parts processing: Perfect for crafting precision parts in the aerospace sector, such as aircraft engine blades, landing gear components, and aerospace pipes, ensuring unmatched precision and part quality.
• Electronic equipment parts processing: Capable of producing small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, perfectly aligning with the electronics industry's high standards for precision and surface quality.
• Medical device parts processing: Designed for precision crafting of various medical device components, like surgical instruments, implants, and device casings, ensuring unparalleled safety and reliability in medical applications.

After-sales Service

• Installation and commissioning: Our expert technicians will professionally install and fine-tune the equipment at your site, guaranteeing optimal functionality and seamless operation.
• Training service: Comprehensive operation and maintenance training is provided, empowering operators with essential skills for efficient equipment use and maintenance, thereby extending service life and enhancing operational efficiency.
• Warranty service: We offer a warranty period during which we provide complimentary repairs or parts replacement for defects caused by equipment quality issues, ensuring your investment is protected.
• Maintenance service: Establish a comprehensive and impeccable after-sales service network that is second to none. Swiftly respond to our valued users' maintenance needs and deliver fast, efficient, and unparalleled maintenance services. Our goal is to significantly minimize equipment downtime, ensuring seamless operations and customer satisfaction.
• Spare parts supply: Guarantee an abundant and readily available supply of original factory spare parts. We are committed to offering users prompt and precise spare parts replacement services, ensuring the smooth and uninterrupted operation of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -