Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of innovation proudly crafted by Dalian ZHIDECNC Technology Co., Ltd. This exceptional machine represents the zenith of high-performance machining technology. With its cutting-edge design philosophy and revolutionary manufacturing techniques, the ZD - G500 delivers unmatched precision, exceptional durability, and superior efficiency. Perfectly engineered for the mass production of intricate components, this machining center is indispensable across a myriad of sectors, including automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with twin high-speed spindles, this machining marvel allows for the simultaneous production of two identical components, significantly enhancing processing efficiency. This feature not only slashes production cycles but also effortlessly meets the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, the ZD - G500 ensures rapid tool changes with remarkable stability. Accommodating 24 * 2 tools (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Enjoy swift tool changes in as little as 1.6 seconds, minimizing downtime and maximizing auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides across the X/Y/Z1/Z2 axes, this machine achieves lightning-fast traverse speeds up to 48m/min. With a positioning accuracy of 0.005mm and repeatability of 0.003mm, it ensures impeccable accuracy and flawless motion control at every processing stage.
- High-Precision Spindle
- Spindles 1 and 2 are crafted for excellence, offering speeds of 8000rpm (belt) and 12000rpm (direct drive), tailored to the drive mode. Combined with a BT40 spindle taper, they enable rapid, high-precision cutting throughout the machining journey.
- Stable Structural Design
- Built with a focus on precision, the machine's structure uses premium materials, ensuring unparalleled rigidity and stability. This design dampens vibrations and reduces deformations during operation, guaranteeing consistent accuracy and exceptional production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Integrated with a Mitsubishi tailored system, this machine excels in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable multi-axis linkage machining of complex components, meeting diverse processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, effectively cooling both tool and workpiece. This ensures processing accuracy stability, facilitates efficient chip removal, and enhances the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: Experience unrivaled precision and adaptability with a spindle-to-worktable distance of 635mm, perfectly designed for versatile applications.: 90 - 630mm
- Relative Distance between Dual Spindles: Achieve optimal performance with a meticulously engineered dual spindle distance ranging from 90mm to 630mm, catering to various machining needs.: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): With an impressive dual-mode spindle speed, reach 8000rpm via belt drive or a dynamic 12000rpm through direct drive for enhanced machining efficiency.: 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: Equipped with a robust BT40 spindle taper, this system promises superior tool stability and precision in every operation.: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Achieve lightning-fast operations with a rapid traverse speed of 48m/min across all axes, optimizing production timelines.: 48m/min
- Positioning Accuracy: Benefit from unparalleled precision with a positioning accuracy of 0.005mm, ensuring each task meets exacting standards.: 0.005mm
- Repeat Positioning Accuracy: Enjoy consistent performance guarantees with a repeat positioning accuracy of 0.003mm, vital for seamless operations.: 0.003mm
- Cutting Feed: Flexibility in creativity with a cutting feed range from 0 to 10000mm/min, accommodating a myriad of materials and designs.: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Maximize efficiency with a dual-gripper tool magazine boasting a 24*2 capacity, reducing downtime and enhancing productivity.: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): Accommodate a wide variety of tools with ease, with maximum tool diameters of 80mm for comprehensive functionality.: 80mm
- Maximum Tool Diameter (Adjacent Tool): Expand your operational capabilities with adjacent tool diameters reaching an impressive 160mm.: 160mm
- Maximum Tool Weight: Support robust operations with a maximum tool weight capacity of 8kg, ideal for heavy-duty tasks.: 8kg
- Tool Change Time: Experience swift transitions with a tool change time of just 1.6 seconds, streamlining your workflow for peak productivity.: 1.6 seconds
(VI) System Configuration
- System: Equipped with cutting-edge Mitsubishi/New Generation systems for seamless integration and superior performance.: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: Powered robustly with dual 11Kw motors, ensuring dependable and powerful operation.: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: Enjoy balanced power distribution with 2.0/2.0/3.0/3.0Kw motor power across the axes, sustaining high-performance levels.: 2.0/2.0/3.0/3.0Kw
- Machine Weight: Hefty and stable with a machine weight of 6800kg, ensuring unwavering precision and reliability.: 6800kg
- Machine Size: Compact yet powerful, with dimensions of 2800*2800*2650mm, fitting seamlessly into your workspace.: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Elevate your production with precision machining of automotive engines and transmissions, boosting efficiency and quality.: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Ensure structural integrity and precision in construction machinery parts, meeting rigorous industry standards.: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture intricate aerospace parts like engine blades, meeting the industry's high-performance standards with precision.: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Achieve meticulous production of electronic equipment components, ensuring precision and efficiency in every piece.: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Ensure optimal functionality and sealing performance in pneumatic and hydraulic components like valves and pumps.: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a shining beacon of expertise in the dynamic CNC machine tool industry. We seamlessly integrate groundbreaking research & development, precision-driven production, strategic sales, and unparalleled service. Our unwavering commitment to excellence drives our formidable R&D capabilities, masterful manufacturing techniques, and robust service framework. We take pride in our numerous national patent certifications, the prestigious ISO9001 international quality certification, and the coveted EU CE qualification. By engaging in collaborative technical research with esteemed international machine tool manufacturers and building strategic alliances with renowned universities, Dalian ZHIDECNC passionately pushes the boundaries of innovation, consistently setting new benchmarks in the industry.At Dalian ZHIDECNC, we are dedicated to revolutionizing the landscape of CNC precision machine tools. Our commitment lies in delivering cutting-edge, intelligent, and unmanned technical solutions that are tailor-made for the future. By focusing on crafting superior machine tool products, we aim to deliver unparalleled quality and generate exceptional value for our esteemed users, empowering them to achieve new heights of efficiency and precision in their operations.
Our dedicated team is always ready to provide you with the support and information you need.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision-engineered, and reliable processing power. Experience the hallmark of quality service that Dalian ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our valued international clientele, ensuring that each interaction is met with the highest standards of service excellence.
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