Advanced Automated Machining with Integrated Gantry Manipulator for Accuracy

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages

Product Description

Detailed Photos

 

• Guarantee of Exceptional High-Precision Processing: Our integrally cast, low-center-of-gravity bed offers an exceptionally stable foundation, significantly minimizing vibrations during operations. This precision-engineered and meticulously assembled motion mechanism ensures perfect fitting accuracy of all components. With a unique structural design and cutting-edge control methods, we expertly control thermal displacement. Achieving remarkable accuracy, our spindle end/radius runout reaches 0.002mm and positioning accuracy is 0.003mm, meeting the stringent demands of precision parts processing.

• Seamlessly Integrated High Automation: Our integrated feeding and loading/unloading manipulator revolutionizes automated operations, whether for mass production or small-batch multi-variety processing. This innovation drastically enhances production efficiency while slashing labor costs. For ultimate automation, opt for our fully automated production line, supporting up to 10 sets of machine tools in a line grouping, to achieve seamless unmanned processing. This enables one operator to efficiently manage multiple devices, making it an indispensable solution for cutting costs and boosting productivity.
• Superior Configuration and Unmatched Stability: Utilizing top-grade imported pneumatic components ensures unparalleled quality and stable performance. Equipped with the renowned Mitsubishi system from Japan, choose between the Mitsubishi EB0/M8D controllers. Our numerical control system interface, A2-4, boasts high-speed computing and precision control. The integration of TK wire cup guide rails and imported servo turrets further elevates the machine tool's processing accuracy and rigidity.
• Versatile Combinations and Tailored Customization: Adapt to varying production needs with our flexible automatic loading and unloading system combinations, including an automatic bar feeder. Benefit from an array of optional functions such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to meet your specific process requirements. This elevates the equipment's versatility and adaptability to new heights.
• Comprehensive Protection and Steady Operation: Featuring superior internal full-protection measures and a robust sheet metal outer cover, our machine isolates the processing area from external influences, preventing chip and coolant splashes and guaranteeing safe and secure operations. The automatic lubrication system ensures each moving part is regularly and precisely lubricated, minimizing wear and ensuring the machine's consistent, reliable operation.

Diverse Application Fields

• Precision Automotive Parts Manufacturing: Our machinery excels at processing automotive components like engine, transmission, and chassis parts, including shafts, discs, and gears. This meets the automotive industry's rigorous demands for high-precision and high-efficiency parts production.
• Advanced Aerospace Parts Manufacturing: Ideal for crafting precision aerospace components, our machines handle tasks like aircraft engine blade, landing gear parts, and aerospace pipes manufacturing with seamless precision, guaranteeing accuracy and quality in every part.
• Precision Electronic Equipment Parts Manufacturing: Capable of producing small precision parts for electronic equipment, our tools handle tasks like crafting metal casings, connectors, and shafts for mobile phones and computers, fulfilling the industry's demands for high-precision and impeccable surface quality.
• Precision Medical Device Parts Manufacturing: Our technology is ideal for manufacturing a variety of precision parts for medical devices, such as surgical instruments, implants, and casings, ensuring the utmost safety and reliability in medical equipment production.

Exceptional After-Sales Service

• Expert Installation and Commissioning: Our team of professional technicians will expertly install and commission equipment onsite, ensuring seamless and optimal operational efficiency.
• Comprehensive Training Services: We provide extensive operation and maintenance training for users, ensuring operators are well-versed in equipment functionality and maintenance, thereby enhancing efficiency and prolonging equipment lifespan.
• Reliable Warranty Service: Enjoy a comprehensive warranty period for your equipment. During this time, we provide free repairs or part replacements for any issues arising from equipment quality faults.
• Dedicated Maintenance Service: Develop an impeccable after-sales service network that swiftly addresses user maintenance demands, delivering rapid and efficient maintenance solutions to significantly minimize equipment downtime.
• Comprehensive Spare Parts Supply: Guarantee an abundant supply of genuine factory spare parts, offering users prompt and precise replacement services. This ensures uninterrupted and optimal equipment functionality, maintaining high operational standards.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -