Automated Machining System with Gantry Manipulator for High Precision Output

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unveiling unparalleled benefits, our Automated Machining System with Gantry Manipulator for High Precision Output stands as a testament to cutting-edge innovation. Immerse yourself in the future of precision manufacturing with this groundbreaking system, proudly brought to you by Dalian Zhide CNC Technology Co., Ltd. Experience the perfect blend of efficiency, reliability, and exceptional precision, ensuring your production capabilities reach new heights. Don't miss the opportunity to transform your operations with technology that promises consistency and excellence at every turn.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unrivaled precision with our integrally cast low-center-of-gravity bed, a masterpiece of engineering that offers an unwavering foundation, minimizing vibrations during operations. Every component's alignment is assured by our meticulously crafted and assembled motion mechanism. Our unique structural design, coupled with advanced control methods, adeptly manages thermal displacement, ensuring consistency. Revel in the pinnacle of precision with a spindle end/radius runout accuracy of an incredible 0.002mm and a positioning accuracy of 0.003mm, perfectly aligning with the rigorous needs of precision parts processing.

• Highly automated integration: Revolutionize your production processes with our integrated feeding and loading/unloading manipulator, crafted for seamless automated operations in both mass and small-batch multi-variety productions. Witness a remarkable boost in production efficiency while substantially reducing labor expenditures. Opt for our fully automated production line option, capable of managing up to ten machine tools for line grouping, paving the way for unmanned processing. This innovation empowers a single operator to efficiently oversee multiple devices, solidifying its status as an indispensable asset for cost reduction and productivity enhancement.
• High configuration and stability: Elevate your operations with our use of imported pneumatic components, renowned for their unmatched reliability and stable performance. Harness the power of the Mitsubishi system from Japan, where the controller choices include the Mitsubishi EB0/M8D, paired with an A2-4 numerical control system interface, delivering unparalleled computing speed and control precision. The TK wire cup guide rail and imported servo turret are thoughtfully integrated to further augment the machine tool's processing accuracy and rigidity.
• Flexible combination and customization: Tailor the automatic loading and unloading system to your production needs with ease, whether it's an automatic bar feeder or other advanced options. Enjoy a suite of customizable functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection, all designed to cater to your specific process requirements, enhancing the equipment's versatility and adaptability.
• Full protection and stable operation: Our machine boasts high-quality full-protection features with an internal safeguard and robust sheet metal outer cover, effectively isolating the processing area from external elements. This design prevents chips and coolant from escaping, ensuring a safe and reliable processing environment. The automatic lubrication system is a key feature, strategically designed to lubricate each moving part consistently, minimizing wear and ensuring the machine tool's stable, prolonged operation.

Application Fields

• Automotive parts processing: Perfectly engineered for automotive parts processing, our system can handle components like engine parts, transmission systems, and chassis elements, including shafts, discs, and gears. This capability meets the automotive industry's stringent demands for high-precision and efficiency in parts processing.
• Aerospace parts processing: Our system is ideally suited for the aerospace sector, equipped to process intricate parts such as aircraft engine blades, landing gear components, and aerospace pipes, guaranteeing accuracy and quality in every piece.
• Electronic equipment parts processing: With precision at its core, our system excels in processing small parts for electronic equipment, such as metal casings, connectors, and shafts for mobile devices and computers, perfectly meeting the electronics industry's high standards for accuracy and surface quality.
• Medical device parts processing: Our solution is adept at crafting various precision parts for medical devices, including surgical instruments, implants, and medical device casings, ensuring the utmost safety and reliability that the medical field demands.

After-sales Service

• Installation and commissioning: Benefit from our professional installation and debugging services, conducted on-site by skilled technicians to guarantee your equipment's optimal performance from day one.
• Training service: Our comprehensive training program equips users with essential operation and maintenance skills, ensuring operators are proficient and can maximize the equipment's performance and lifespan.
• Warranty service: We offer an extensive warranty service, covering equipment for a specified period. During this time, enjoy peace of mind with free repairs or part replacements for any defects arising from equipment quality issues.
• Maintenance service: Forge a flawless after-sales service network designed to respond swiftly and effectively to user maintenance needs. Our commitment is to deliver prompt and efficient maintenance services, significantly minimizing equipment downtime and ensuring seamless operational continuity.
• Comprehensive Spare Parts Supply: Guarantee an abundant supply of authentic factory spare parts, ensuring users receive timely and precise replacement services. This dedication enables the sustained, optimal performance of your equipment, ensuring it runs smoothly and efficiently at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -