Machining Center ZD - V1160: Your Premier Choice for Excellence
Dear Esteemed Partner,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We specialize in crafting premium CNC machine tools that set benchmarks in quality and reliability. Today, I am thrilled to present our remarkable creation - the ZD - V1160 Machining Center, designed with your success in mind.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Since our inception in 2011, we have been at the forefront of CNC machine tool innovation. Our dedication spans Research & Development, production, sales, and comprehensive after-sales service. Bolstered by a world-class R&D team, cutting-edge manufacturing equipment, and a rigorous quality control regime, we are proudly certified with ISO9001 and EU CE standards. Our offerings are celebrated both domestically and internationally, empowering clients to boost efficiency and enhance product quality.
2. Distinctive Features of the ZD - V1160 Machining Center
Designed for the evolving demands of modern industry, the ZD - V1160 Machining Center delivers unparalleled stability, precision, and robust capabilities. It stands as an optimal choice for sectors like automotive, aerospace, precision machinery, and mold manufacturing, promising transformative results in production.
3. Precision Engineering and Structural Design
3.1 Premium High - Strength Casting
Core components, including the bed, column, and saddle of the ZD - V1160, are crafted from high-strength Meehanite cast iron. Post-annealing, these components exhibit superior vibration damping and long-term stability, reducing cutting force impacts on accuracy and ensuring steadfast performance during high-speed, demanding operations.
3.2 Robust and Rigid Structure
The machine's box-type design is synonymous with rigidity and durability. Featuring expansive guide rails and substantial ball screws, it promises seamless axis movement and remarkable precision. The symmetrically arranged support framework amplifies stability, allowing it to endure substantial cutting forces without compromising integrity.
4. Cutting-Edge Technical Specifications
4.1 Spacious Worktable
- Size: The worktable spans 1200×600mm, offering a generous area to accommodate diverse workpiece dimensions.
- Load Capacity: With a robust load-bearing capacity of up to 1000kg, it adeptly handles large, heavy-duty workpieces with ease.
- T - Slots: Tactical T-slot configuration, detailed in our product manual, facilitates secure workpiece and fixture clamping, enhancing machining reliability.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Boasting an X-axis travel of 1100mm, it accommodates extensive horizontal machining for elongated workpieces.
- Y - Axis Travel: The Y-axis travel of 610mm offers ample front-to-back movement for comprehensive workpiece processing.
- Z - Axis Travel: A Z-axis travel of 610mm caters to diverse workpiece height requirements, ensuring versatility.
- High-Speed Dynamics: A fast-moving speed of 36m/min across the X, Y, and Z axes minimizes downtime, significantly enhancing production throughput.
- Precision Perfected in Positioning: Experience unparalleled precision with our CNC Machining Center, boasting a remarkable positioning accuracy of 0.004/300mm and repeat positioning precision of ±0.002/300mm. This level of precision guarantees that every workpiece is machined to meet the most stringent requirements with ease.
4.3 Spindle
- Spindle Taper: Our spindle features a robust BT40/BT50 taper, tailored to your specific needs, offering formidable clamping force. This ensures stability during high-speed rotations, enhancing tool performance and reliability.
- Spindle Speed: Delve into versatility with spindle speeds ranging from 8000 to 10000 rpm (belt/direct-drive). This flexibility caters to diverse machining processes and materials. For instance, select higher speeds for aluminum to achieve a flawless finish, or lower speeds for hard alloy steel to ensure tool integrity and optimal machining quality.
- Spindle Power: Empower your operations with a 15/18.5KW spindle motor, delivering ample power for both high-speed and heavy-duty cutting. This robust spindle is adept at processing an array of materials, from steel and cast iron to aluminum alloys and beyond, ensuring a flawless finish every time.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a generously capacious tool magazine (see product manual for specifics), capable of housing multiple tools. This facilitates automatic tool changes during machining, significantly reducing downtime and boosting production efficiency.
- Tool Change Time: Enjoy swift tool changes with minimized transition time (refer to product manual for details). This ensures a seamless flow between machining processes, thereby maximizing productivity and minimizing interruptions.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, offering superior face, end, and contour milling capabilities. With its high-speed spindle and precise axis movement, it effortlessly handles complex shapes with smooth surfaces and meets exacting dimensional standards. Perfect for mold cavity milling, it controls cavity shape and size with unparalleled precision, ensuring top-tier mold quality.
5.2 Drilling
In drilling tasks, the machine guarantees hole perpendicularity and precision. Its high-torque spindle swiftly drives drills through diverse materials, while precise axis positioning ensures hole alignment meets design specifications, crucial for multi-hole parts like engine blocks.
5.3 Tapping
With the ZD-V1160, achieve exceptional tapping results at high speeds. It maintains thread quality and pitch accuracy, handling both small and large-diameter threads with stable precision, ensuring superior outcomes every time.
6. Control System
Equipped with a sophisticated control system (Mitsubishi/Fanuc-your choice), the ZD-V1160 offers an intuitive interface, effortless programming, and high-speed processing. It enables automated machining control, real-time operational monitoring, error diagnostics, and alerts, streamlining use and maintenance.
7. Optional Accessories
Tailor your machining experience with a range of optional accessories for the ZD-V1160, designed to align perfectly with your unique processing requirements:
- Fourth-Axis Rotary Table: Unleash the full potential of your machines with this remarkable accessory! It significantly expands the machining range, enabling precision handling of intricate curved surfaces and multi-face processing demands. Seamlessly process complex components, such as impellers, as the fourth-axis rotary table collaborates with the X, Y, and Z axes to effortlessly complete intricate blade surface machining.
- Cooling and Lubrication Systems: Enhance your machining efficiency with our diverse collection of cooling and lubrication systems, meticulously designed to maintain seamless machine operation. Our high-pressure cooling system expertly cools tools and workpieces, elevating surface quality while prolonging tool longevity. The automatic lubrication system ensures flawless movement of every component, significantly reducing wear, tear, and maintenance expenses.
- Tool Monitoring System: Experience unparalleled precision with our real-time Tool Monitoring System, adept at detecting tool wear and breakage during machining. Upon detecting any irregularities, it promptly issues an alert, empowering operators to swiftly replace tools, thereby averting processing errors and minimizing workpiece wastage.
8. After - Sales Service
Recognizing the critical nature of after-sales service to uninterrupted production, we provide an all-encompassing after-sales service system meticulously designed to support your operational needs:
- Installation and Commissioning: Our team of seasoned technical experts offers on-site installation and commissioning services, ensuring your machine is rapidly operational and seamlessly integrated into your production line.
- Training: Empower your team with our expert-led training, equipping operators and maintenance personnel with quick mastery of operational and maintenance skills for optimal machine performance.
- Warranty: The ZD-V1160 is accompanied by a generous [X]-month warranty. During this period, we are committed to addressing any quality issues with complimentary repairs or part replacements, ensuring uninterrupted machine performance.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address inquiries and resolve issues. With our remote support capabilities, we ensure swift responses to your technical needs anytime, anywhere.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high performance and reliability. With its innovative structural design, unparalleled precision, and exceptional after-sales support, it is the ideal choice for elevating your manufacturing capabilities to new heights.
To deliver the perfect machining solution tailored to your needs, kindly provide us with the engineering drawings of the parts you intend to process. This will enable us to thoroughly assess your requirements and recommend the optimal configuration and accessories for the ZD-V1160.
For any inquiries or additional information, please don't hesitate to reach out:
Contact Number: +86 19818983582
We eagerly await the opportunity to collaborate with you, driving your business towards unprecedented success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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