Exclusive Recommendation: The ZD - V1160 Machining Center
Esteemed and Cherished Customer,
Greetings! I'm Kin from the renowned Dalian Zhide Numerical Control Technology Co., Ltd. As a distinguished enterprise in the CNC machine tool industry, we pride ourselves on delivering exceptional products and services. Today, I am thrilled to present to you our remarkable innovation - the ZD - V1160 Machining Center.
1. A Glimpse into Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in the year 2011, our esteemed company has steadfastly dedicated itself to the research, development, production, sales, and after-sales service of CNC machine tools. Our professional R&D team, coupled with state-of-the-art production equipment and a rigorous quality control system, has earned us prestigious certifications like the ISO9001 international quality system certification and the esteemed EU CE certification. Our products have garnered acclaim across domestic and international markets, empowering numerous clients in enhancing their production efficiency and product excellence.
2. Comprehensive Overview of ZD - V1160 Machining Center
The ZD - V1160 is a masterfully engineered high-performance machining center, crafted to fulfill the multifaceted demands of contemporary manufacturing sectors. Its unparalleled stability, precise accuracy, and robust processing capabilities make it the quintessential choice for diverse industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Masterful Structural Design
3.1 Unyielding High-Strength Casting
The ZD - V1160's core components, such as the bed, column, and saddle, are meticulously crafted from high-strength Meehanite cast iron. Through an annealing process that alleviates internal stress, these components achieve superior vibration absorption and enduring stability. This design significantly mitigates the cutting force's impact on machining accuracy and ensures unwavering machine stability even during high-speed and heavy-load operations.
3.2 Indomitable Rigid Structure
Engineered with a box-type structure, the machine boasts exceptional rigidity and strength. Its broad-span guide rails and large-diameter ball screws guarantee the seamless movement of each axis and precise positioning. The strategically symmetrically arranged support structure further augments the machine tool's overall stability, enabling it to withstand extensive cutting forces without deformation.
4. Technical Mastery and Specifications
4.1 Worktable Attributes
- Impressive Size: The ZD - V1160 features a generously sized worktable measuring 1200×600mm, offering ample space to accommodate workpieces of varied dimensions with ease.
- Robust Load Capacity: Capable of bearing up to 1000kg, this worktable is perfectly suited for processing large-scale and heavy-duty workpieces with unmatched efficiency.
- Versatile T - Slots: The worktable is equipped with T - slots, meticulously designed for optimal convenience in securing workpieces and fixtures. These slots ensure a steadfast and reliable clamping solution during machining operations. For detailed specifications, please refer to the product manual.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- Expansive X - Axis Travel: With an X - axis travel of 1100mm, this machine offers extensive horizontal mobility, catering to the processing requirements of long-sized workpieces with remarkable ease.
- Adequate Y - Axis Travel: The Y - axis travel spans 610mm, providing ample space for thorough machining of workpieces in the front-to-back dimension.
- Sufficient Z - Axis Travel: The Z - axis travel also measures 610mm, adeptly addressing the machining needs of workpieces with varied elevations.
- Rapid Fast-Moving Speed: The swift movement of the X, Y, and Z axes at a rate of 36m/min significantly trims non-cutting durations, thereby enhancing overall production efficiency.
- Precision Positioning Accuracy: Revel in the extraordinary precision of our machine, with each axis boasting a remarkable positioning accuracy of 0.004/300mm, and an impressive repeat positioning accuracy of ±0.002/300mm. This exceptional precision guarantees that each crafted workpiece meets the most stringent quality standards, providing you with unmatched assurance in machining excellence.
4.3 Spindle
- Spindle Taper: Experience the steadfast power of the BT40/BT50 spindle taper (select according to your tailored needs), which offers formidable clamping force and unwavering tool stability during high-speed operations. This ensures you achieve peak performance in every machining task.
- Spindle Speed: Tailor your machining process with our versatile spindle speed range of 8000/10000 rpm (belt/direct-drive). Whether you're working with aluminum alloys, necessitating higher speeds for a refined surface finish, or tackling hard alloy steels at lower speeds to preserve tool integrity and quality, our machine is adaptable to diverse materials and processes.
- Spindle Power: Harness the formidable power of the spindle motor, offering 15/18.5KW, to conquer both high-speed and heavy-duty cutting tasks. This robust spindle effortlessly processes an array of materials, from steel and cast iron to aluminum alloys and beyond, including non-metallic substances, ensuring versatile and powerful performance.
4.4 Tool System
- Tool Magazine Capacity: Enhance your productivity with the ZD-V1160's sophisticated tool magazine, designed to house an extensive array of tools (consult the product manual for precise specifications). Facilitating automatic tool changes, it dramatically reduces changeover time, boosting your production efficiency and workflow continuity.
- Tool Change Time: Optimize your production flow with minimal tool change time (refer to the specific product manual for exact details), ensuring a smooth transition between diverse machining operations and significantly reducing production downtime.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 delivers exceptional milling capabilities, adeptly handling face, end, and contour milling with precision. Thanks to its high-speed spindle and precise axis control, it skillfully crafts complex geometries with smooth surfaces and stringent dimensional accuracy. For instance, in mold cavity milling, it precisely shapes and sizes cavities, upholding mold quality and fidelity.
5.2 Drilling
Excelling in drilling operations, this machine guarantees the exact perpendicularity and precision of drilled holes. Its high-torque spindle powers through diverse materials with ease, while the exact axis positioning ensures holes align perfectly with design specifications-crucial for parts like engine blocks with multiple holes.
5.3 Tapping
Master tapping operations with the ZD-V1160, executing high-speed, precise tapping to ensure impeccable thread quality and pitch accuracy. Whether working with small or large-diameter threads, this machine delivers stable and accurate results every time, fulfilling your threading needs with precision.
6. Control System
Discover seamless control with the ZD-V1160's cutting-edge control system (available in options like Mitsubishi/Fanuc, tailored to your preference). Featuring an intuitive interface, user-friendly programming, and rapid processing capabilities, it automates your machining processes while enabling real-time monitoring. With functionalities like error diagnostics and alerts, it's designed for ease of use and maintenance.
7. Optional Accessories
To cater to your bespoke processing demands, the ZD-V1160 provides an array of optional accessories, enhancing its adaptability and capability. These options empower you to customize the machine to precisely match your unique operational requirements.
- Fourth-Axis Rotary Table: Transform your machining capabilities with this advanced accessory, designed to broaden the scope of your machine's performance. It empowers you to master the machining of intricate curved surfaces and components requiring multi-faceted processing. Take for instance, the precision needed in impeller crafting; the fourth-axis rotary table seamlessly integrates with the X, Y, and Z axes to proficiently handle the machining of complex blade surfaces.
- Cooling and Lubrication Systems: Experience unparalleled reliability with our diverse range of cooling and lubrication systems, crafted to ensure your machine operates flawlessly during every machining session. Our state-of-the-art high-pressure cooling system efficiently cools both tool and workpiece, thereby enhancing the surface finish of workpieces and prolonging tool lifespan. Meanwhile, the automatic lubrication system guarantees smooth operations of each moving component, significantly reducing wear, tear, and consequent maintenance expenses.
- Tool Monitoring System: Elevate your operational precision with our cutting-edge tool monitoring system, capable of real-time surveillance of tool wear and breakage during machining. In the event of tool failure, it promptly triggers an alarm, allowing timely tool replacement and prevention of processing errors, thereby safeguarding against material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production success, we proudly offer a comprehensive support system designed to meet your needs:
- Installation and Commissioning: Be assured with our top-tier, professional technical team, ready to deliver on-site installation and commissioning services. This ensures your machine is operational and productive at the earliest possible moment.
- Training: Empower your team with our expert training programs, tailored for operators and maintenance personnel. These sessions are designed to swiftly hone their skills in operating and maintaining the machine, fostering efficiency and proficiency.
- Warranty: The ZD-V1160 is backed by a robust [X]-month warranty. Within this period, any quality issues with the machine will be addressed with complimentary repairs or parts replacement, ensuring your peace of mind and uninterrupted productivity.
- Technical Support: Our dedicated technical support team stands ready to assist you around the clock, 24/7, providing answers and solutions to any queries or issues. Furthermore, we offer prompt remote technical support via the internet, ensuring your needs are met with speed and efficiency.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high-performance and reliability. Its outstanding structural design, coupled with high-precision machining capabilities and impeccable after-sales service, makes it an exceptional choice tailored to satisfy your manufacturing demands.
To tailor the perfect machining solution for you, kindly send us the engineering drawings of the parts you wish to process. This crucial information enables us to meticulously analyze your requirements and recommend the ideal configuration and accessories for your ZD-V1160.
Should you have any inquiries or require further details, please do not hesitate to contact me:
Contact Number: +86 19818983582
We are eager to collaborate with you and propel your business towards greater success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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