Product Description
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ZD-65GY Machining Center: The Apex of Precision Performance Engineering
Introducing the ZD-65GY machining center by Dalian Zhide Numerical Control Technology Co., Ltd., a marvelous blend of state-of-the-art technology and masterful craftsmanship. This high-tech machine delivers incredible efficiency and precision, seamlessly meeting the complex processing demands of diverse industries.
Unmatched Machining Force for Superior Performance
- Expansive Work Surface with Exceptional Load Capacity: With an expansive 700×420mm worktable designed to support up to 400kg, this machine excels in accommodating a variety of moderately-sized workpieces. Its robust stability is perfect for intricate machining tasks like milling and drilling, providing consistent performance in manufacturing mechanical parts, structural components, and securely placed disc elements.
- Wide Stroke Range for Dynamic Machining Applications: Equipped with a 620mm X-axis stroke, 420mm Y-axis stroke, and 330mm Z-axis stroke, this machine adeptly manages complex-shaped parts. Its broad stroke capabilities allow for meticulous machining of deep cavities, multi-angle contours, and diverse hole positioning, ensuring precision and adaptability, especially crucial in mold fabrication.
Machining Accuracy Driven by Precision
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Advanced Spindle System for Ultimate Precision: Featuring a BT30 spindle with speeds reaching up to 18,000rpm, the direct drive mechanism minimizes transmission error, maintaining extraordinary precision even at high speeds. This precision spindle ensures optimal cutter engagement, resulting in exceptional surface finishes and superior dimensional accuracy, vital for key precision mechanical components like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Accuracy: Utilizing high-precision ball screws and linear guides along the X, Y, and Z axes, paired with advanced assembly techniques, this machine achieves positioning accuracy as fine as 0.005mm. This precision is essential for machining elements with stringent positional accuracy requirements, such as circuit board mounting holes and mechanical part features, delivering remarkable repeatability and consistency.
Innovative CNC System for Enhanced Machining Efficiency
- Powerful CNC System Elevates Machining Efficiency to New Levels: Leveraging the renowned Mitsubishi/Syntec CNC systems, celebrated for their exceptional computational capability and extensive function libraries, this system offers a user-friendly interface that simplifies both operation and programming. The CNC system excels in supporting advanced functionalities like high-speed precision machining and three-dimensional cutter compensation, optimizing processes for complex geometries, such as automotive and aerospace components, while enhancing efficiency and precision.
Durable Stability with a Reinforced Machine Tool Structure
- Superior Castings and Precision Treatment for Structural Integrity: The machine's primary components are crafted from superior castings that undergo aging to effectively dissipate internal stress. This robust structure ensures exceptional rigidity and stability, crucial for preventing deformation over time and maintaining machining precision, especially in mass production scenarios, guaranteeing sustained performance.
- Optimized Design and Reinforcement Elevate Performance to New Levels: The ZD-65GY features a meticulously designed structure, where each component is seamlessly integrated for optimal performance. Key areas like the column and bed are fortified with robust reinforcing ribs, significantly enhancing machine rigidity and minimizing operational vibration. An advanced heat dissipation design effectively counters thermal deformation, ensuring consistent machining precision. This well-conceived engineering ensures the machine delivers unwavering performance across varied conditions.
Adaptable Configuration Options for Customized Solutions
- Comprehensive Tool System Tailored to Diverse Machining Needs: The ZD-65GY seamlessly integrates with the BT30 tool system, presenting an impressive selection of versatile tools such as milling cutters, drills, and taps, perfectly tailored for specific machining tasks. This adaptability empowers the machine to masterfully execute a diverse array of processes, including face milling, contour milling, drilling, and tapping, truly meeting the multifaceted demands of various industries and components. Regardless of the different shapes or compositions of materials, users can effortlessly choose the most suitable tools, ensuring efficient and effective machining every time.
- Enhanced Automation Options Dramatically Elevate Production Efficiency: A comprehensive suite of automation solutions, featuring automated loading/unloading systems and automatic tool changers, is designed to significantly elevate production efficiency. In mass production environments, the seamless integration between these state-of-the-art automation systems and the machine tool accelerates throughput remarkably and reduces labor costs. The implementation of an automatic tool changer further enhances the machining process, cutting down auxiliary time and thus substantially boosting overall operational efficiency.
Dependable Quality Assurance Guarantees Trustworthy Performance
- Rigorous Quality Inspection Process Guarantees Superior Standards and Excellence: At Dalian Zhide Numerical Control Technology Co., Ltd., the ZD-65GY is subjected to an exhaustive quality inspection protocol, ensuring excellence in every machine. This includes thorough screening and inspection of raw materials, precision checks during parts processing, and comprehensive performance evaluations after assembly. Each phase is meticulously scrutinized to maintain superior quality. For instance, following spindle assembly, it undergoes dynamic balance and precision tests to assure it meets the most stringent quality benchmarks.
- Comprehensive After-Sales Service System Ensures Exceptional User Satisfaction: Our committed after-sales team offers extensive technical support and service. During installation and commissioning, we provide on-site guidance for proper setup and optimal equipment function. Comprehensive user training familiarizes operators with machine operation and maintenance. In the event maintenance is needed, our team promptly addresses issues, ensuring swift and effective service that maintains uninterrupted production. Regular customer visits enable us to gather invaluable feedback, facilitating continuous enhancement of our products and services.
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