Automated Machining with Gantry Manipulator for Enhanced Production Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unleash the power of innovation and efficiency with our state-of-the-art Automated Machining system, meticulously integrated with a Gantry Manipulator. This cutting-edge solution not only revolutionizes production lines but also elevates operational productivity to unparalleled heights. Experience seamless automation, precision, and reliability that redefine manufacturing excellence.

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed forms a robust yet stable foundation, skillfully minimizing vibration during operation. With every motion mechanism intricately processed and assembled to perfection, it assures the fitting accuracy of each component. Our unique structural design and innovative control method meticulously manage thermal displacement. Achieving a spindle end/radius runout precision of 0.002mm and positioning accuracy of 0.003mm, it effortlessly meets the stringent demands of precision part fabrication.

• Highly automated integration: Leveraging an integrated feeding and loading/unloading manipulator, our system seamlessly facilitates automated operation for both large-scale production and small-batch multi-variety processing. This advancement significantly boosts production efficiency while slashing labor costs. Furthermore, the optional fully automated production line can accommodate up to 10 machine tools in a line grouping, achieving true unmanned processing. A single operator can oversee multiple devices, transforming it into a formidable asset for cost reduction and efficiency enhancement.
• High configuration and stability: Outfitted with imported pneumatic components, the system guarantees reliable quality with stable performance. The sophisticated Mitsubishi system from Japan, offering controllers like the EB0/M8D, coupled with a high-speed numerical control system interface A2-4, ensures unmatched computing speed and control accuracy. The inclusion of a TK wire cup guide rail and an imported servo turret further amplifies the processing precision and rigidity of this advanced machine tool.
• Flexible combination and customization: Tailored to meet production demands, our automatic loading and unloading system can be flexibly configured, such as with an automatic bar feeder. Additionally, it offers a suite of optional functionalities including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to the user's specific process requirements. This enhances the versatility and adaptability of the equipment, ensuring it meets varied and complex production needs.
• Full protection and stable operation: Featuring premium full-protection internal shielding and a robust sheet metal outer cover, it effectively isolates the processing area from external elements, preventing chip and coolant splashes, thus ensuring safe and reliable operations. Equipped with an automatic lubrication system, it regularly and precisely lubricates each moving component, minimizing wear and ensuring the machine tool's stable operation over time.

Application Fields

• Automotive parts processing: Ideal for the precision processing of automotive components such as engines, transmissions, and chassis parts-like shafts, discs, and gears-this system meets the high precision and efficiency demands of the automotive industry.
• Aerospace parts processing: Expertly designed for processing precision components in the aerospace sector, including aircraft engine blades, landing gear parts, and aerospace tubing, ensuring unparalleled processing accuracy and part quality.
• Electronic equipment parts processing: Capable of crafting small precision components for electronic equipment, such as metal casings, connectors, and shafts for mobile phones and computers, it fulfills the electronics industry's need for high-precision and superior surface quality.
• Medical device parts processing: Efficiently processes a variety of precision parts for medical devices, including surgical instruments, implants, and medical device casings, ensuring the highest standards of safety and reliability.

After-sales Service

• Installation and commissioning: Our professional technicians provide on-site installation and debugging services, ensuring your equipment operates like a well-oiled machine from day one.
• Training service: We offer comprehensive training services, covering operation and maintenance, empowering your team to master the equipment's operations and upkeep, thereby enhancing efficiency and extending service life.
• Warranty service: Enjoy peace of mind with our warranty service, offering free repairs or parts replacement for equipment failures due to quality issues during the warranty period.
• Maintenance service: Develop a comprehensive and impeccable after-sales service network designed to swiftly address maintenance requests. Our prompt and efficient maintenance services significantly minimize equipment downtime, ensuring uninterrupted productivity.
• Spare Parts Supply: Guarantee an ample stock of original factory spare parts, offering users precise and timely replacements. This commitment ensures the seamless and reliable operation of your equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -