Recommended Machining Center: ZD - V1160
Esteemed and Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a leader in the CNC machine tool industry, we are committed to offering only the finest in high-quality solutions and superior services. Today, it is with great honor that I present to you our exceptional ZD - V1160 Machining Center, a testament to our dedication to precision and innovation.
1. About Dalian Zhide Numerical Control Technology Co., Ltd.
Since our establishment in 2011, Dalian Zhide Numerical Control Technology Co., Ltd has been at the forefront of CNC machine tool development, focusing on R&D, production, sales, and comprehensive after-sales service. Equipped with a dedicated R&D team, cutting-edge production facilities, and an unwavering commitment to quality control, we have proudly secured prestigious certifications such as ISO9001 international quality system certification and the EU CE certification. Our products have garnered acclaim both domestically and globally, significantly enhancing production efficiency and elevating product quality for countless clients.
2. Key Features of the ZD - V1160 Machining Center
The ZD - V1160 represents a pinnacle of high-performance machining centers, crafted to cater to the multifaceted demands of contemporary manufacturing. Boasting outstanding stability, unparalleled precision, and formidable processing power, it is the perfect selection for industries ranging from automotive and aerospace to precision machinery and mold crafting.
3. Design Architecture
3.1 Robust High-Strength Casting
The ZD - V1160's main components, including the bed, column, and saddle, are constructed from high-strength Meehanite cast iron. Through meticulous annealing treatment to alleviate internal stress, these components achieve superior vibration absorption and enduring stability. This ensures minimized impact from cutting forces on machining accuracy, maintaining the machine's steadfast performance during high-speed, heavy-load operations.
3.2 Durable Rigid Structure
Featuring an innovative box-type structure design, the machine excels in rigidity and strength. The integration of wide-span guide rails and substantial-diameter ball screws guarantees seamless axis movement and precise positioning. The symmetrically arranged support framework further fortifies the machine's overall stability, enabling it to endure significant cutting forces without deformation.
4. Detailed Technical Specifications
4.1 Worktable Details
- Dimensions: The ZD - V1160's worktable spans 1200×600mm, offering an expansive workspace to accommodate workpieces of varying sizes.
- Weight Capacity: Capable of supporting a maximum load of 1000kg, this worktable is ideal for processing large and heavy-duty workpieces with ease.
- T-Slots Configuration: Equipped with strategically designed T-slots of specific numbers, widths, and pitches (refer to the product manual for precise details), the worktable facilitates reliable fixation of workpieces and fixtures, ensuring secure clamping during machining processes.
4.2 Axis Movement Capabilities
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X-Axis Range: Offering an extensive X-axis travel of 1100mm, the ZD - V1160 is engineered to meet the horizontal processing requirements of elongated workpieces.
- Y-Axis Range: The Y-axis travel extends 610mm, providing ample capacity for machining workpieces in the front-to-back direction efficiently.
- Z-Axis Range: With a Z-axis travel of 610mm, this machine accommodates the machining of workpieces with varying heights adeptly.
- Rapid Movement Speed: The ZD - V1160 boasts an impressive rapid movement speed of 36m/min across the X, Y, and Z axes. This swift maneuverability significantly cuts down on non-cutting time, greatly enhancing production efficiency.
- Positioning Precision: Experience unmatched precision with our High-Precision CNC Machining Center, boasting an axis positioning accuracy of 0.004/300mm and repeat positioning accuracy of ±0.002/300mm. This exceptional precision ensures each workpiece meets the most rigorous standards of quality and accuracy.
4.3 Spindle
- Spindle Taper: Choose between BT40/BT50 spindle tapers to meet your specific machining requirements. Each option delivers robust clamping force, maintaining steadfast tool stability even at high-speed rotations, ensuring precision and quality during operation.
- Spindle Speed: With a dynamic spindle speed range of 8000/10000 rpm (belt/direct-drive), this machine adapts effortlessly to diverse machining materials and processes. For instance, elevate surface finish with higher speeds for aluminum alloys, or opt for lower speeds when working with high-hardness alloy steel to maximize tool strength and machining excellence.
- Spindle Power: Equipped with a formidable 15/18.5KW spindle motor, the machine provides ample power for rapid and heavy-duty cutting. Its versatility empowers you to handle myriad materials, including steel, cast iron, aluminum alloys, and non-metallic substances with ease.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes with a spacious tool magazine (see product manual for specifics), capable of storing numerous tools. This enables seamless automatic tool changes, significantly reducing downtime and boosting your production efficiency to new heights.
- Tool Change Time: Experience minimal production disruptions with our expedited tool change times (refer to product manual for exact details), allowing for swift transitions between machining phases and maintaining optimal workflow.
5. Machining Capabilities
5.1 Milling
Elevate your milling operations with the ZD-V1160's stellar capabilities. Whether executing face, end, or contour milling, achieve high-precision results with smooth surfaces and strict dimensional adherence. Its high-speed spindle and accurate axis control excel in complex tasks like mold cavity milling, ensuring impeccable shape and size maintenance.
5.2 Drilling
Achieve perfect drilling precision with the ZD-V1160, ensuring hole perpendicularity and accuracy. The high-torque spindle swiftly drives drill bits through various materials, while precise axis positioning adheres to design specifications. Ideal for components like engine blocks, where multiple hole precision is crucial.
5.3 Tapping
Master the art of tapping with the ZD-V1160. It delivers high-speed, accurate threading, guaranteeing superior thread quality and pitch precision. From small to large diameter threads, rely on this machine for stable, reliable tapping performance.
6. Control System
The advanced control system of the ZD-V1160, compatible with Mitsubishi/Fanuc systems, offers a user-friendly interface, intuitive programming, and rapid processing. It facilitates automated machining control, real-time operation monitoring, and features like error diagnosis and alarm, enhancing user convenience and machine maintenance.
7. Optional Accessories
Tailor the ZD-V1160 to your unique processing requirements with a suite of optional accessories, offering unparalleled customization and flexibility:
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this versatile accessory, designed to extend the machine's operational reach. Perfect for executing intricate curved surfaces and multifaceted parts, this addition is indispensable for complex tasks like impeller fabrication. Seamlessly synchronize the fourth-axis rotary table with X, Y, and Z axes to achieve flawless machining of intricate blade surfaces.
- Cooling and Lubrication Systems: We offer a diverse range of cooling and lubrication systems meticulously crafted to sustain optimal machine operation. The high-pressure cooling mechanism efficiently dissipates heat from the tool and workpiece, enhancing surface finish and prolonging tool durability. An automatic lubrication system ensures seamless movement across components, minimizing wear, reducing maintenance expenses, and ensuring longevity.
- Tool Monitoring System: Stay ahead with our advanced tool monitoring system, designed to keep tabs on tool wear and breakage in real-time. At the first sign of tool failure, an immediate alert is dispatched, empowering operators to swiftly replace tools, thus preventing processing mishaps and material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in production, we present a robust and all-encompassing post-purchase support system:
- Installation and Commissioning: Our expert technical squad delivers on-site installation and commissioning, ensuring your machine transitions seamlessly into active use without delay.
- Training: Comprehensive training is available for both operators and maintenance teams, equipping them with the skills necessary for proficient machine operation and upkeep.
- Warranty: The ZD-V1160 is backed by an extensive [X]-month warranty. Within this period, any quality-related issues will be addressed with complimentary repairs or part replacements, ensuring peace of mind.
- Technical Support: Our dedicated technical support team is accessible around the clock, ready to address inquiries and troubleshoot issues. Leverage our remote assistance through the Internet for prompt and effective problem resolution.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of high-performance and reliability. Its superior structural engineering, precision machining prowess, and unmatched after-sales service position it as the optimal solution for your manufacturing endeavors.
To tailor the most effective machining solution for your needs, kindly share the engineering blueprints of the parts intended for processing. This will enable a precise analysis of your specifications, allowing us to recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional details, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate collaborating with you and contributing towards your business triumphs.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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