Automated Machining with Gantry Manipulator and Exceptional Accuracy Features

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits that our product brings to the table, offering you cutting-edge innovation and exceptional precision that truly sets us apart. Our Automated Machining with Gantry Manipulator redefines excellence in the field of CNC technology, ensuring you achieve remarkable accuracy and efficiency in your operations.

Product Description

Detailed Photos

 

• High-Precision Processing Assurance: Experience unparalleled stability with our integrally cast low-center-of-gravity bed, meticulously crafted to minimize vibrations during machining. Each component's fitting accuracy is meticulously ensured through precise processing and assembly. Our state-of-the-art structure and control technique effectively mitigate thermal displacement. Achieving an astounding spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm, our system is tailored to meet even the most stringent precision requirements for part processing.

• Seamless Automated Integration: Revolutionize your production efficiency with our integrated feeding and loading/unloading manipulator, facilitating seamless automated operations for mass production or diverse, small-batch processing. Enhance productivity and significantly cut labor costs. Opt for our fully automated production line that supports up to 10 machine tool sets for cohesive line grouping, enabling unmanned processing. One individual can effortlessly oversee multiple units, making it an exceptional solution for cost reduction and operational efficiency.
• Premium Configuration and Stability: Using top-tier imported pneumatic components ensures unparalleled reliability and consistent performance. With the advanced Mitsubishi system from Japan, choose between the Mitsubishi EB0/M8D controllers, featuring the A2-4 interface for high-speed computing and exceptional control accuracy. The addition of the TK wire cup guide rail and imported servo turret significantly boosts the processing precision and rigidity of our machine tools.
• Versatile Combination and Customization: Tailor your operations with our flexible automatic loading and unloading system, such as an automatic bar feeder. Equip your system with multiple optional features like automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to meet specific process requirements. Enhance the equipment's versatility and adaptability to suit diverse production needs.
• Comprehensive Protection and Reliable Operation: Our machine tool boasts premium full-protection internal safeguards and a robust sheet metal outer cover, isolating the processing zone from external elements and preventing chip and coolant splash. Ensure secure and dependable operations. The automatic lubrication system efficiently lubricates every moving part regularly and quantitatively, reducing wear and ensuring the machine's stable functioning.

Application Fields

• Automotive Parts Processing: Perfectly suited for automotive parts processing, including engines, transmissions, and chassis components like shafts, discs, and gears. Our solution meets the automotive industry's demand for high-precision and high-efficiency part production.
• Aerospace Parts Processing: Ideally designed for precision parts manufacturing in the aerospace sector, including aircraft engine blades, landing gear components, and aerospace pipes. We guarantee superior processing accuracy and quality for aerospace parts.
• Electronic Equipment Parts Processing: Specially crafted for processing small precision parts in electronic equipment, such as metal casings, connectors, and shafts for smartphones and computers. Our technology meets the electronics industry's demand for high-precision and top-tier surface quality.
• Medical Device Parts Processing: Perfect for manufacturing various precision components in medical devices, such as surgical instruments, implants, and medical casings. We ensure the utmost safety and reliability in medical device production.

After-Sales Service

• Installation and Commissioning: Our team of expert technicians offers on-site installation and commissioning services, ensuring your equipment operates seamlessly from the start.
• Comprehensive Training Service: Benefit from our thorough operation and maintenance training services, empowering your operators with knowledge of efficient operation and maintenance, enhancing both equipment utility and longevity.
• Reliable Warranty Service: Enjoy peace of mind with our warranty service, covering a specified period. During this time, we offer free repairs or part replacements for any failures resulting from equipment quality issues.
• Ongoing Maintenance Services: Develop and maintain an impeccable after-sales service network that swiftly addresses user maintenance requirements. Our dedicated team offers prompt and efficient maintenance services, significantly reducing equipment downtime and ensuring seamless operation.
• Spare parts supply: Guarantee an ample supply of genuine factory spare parts, offering users timely and precise spare parts replacement services. This ensures the smooth and uninterrupted functioning of equipment, maintaining optimal performance at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -