ZD-65GY Machining Center: The Ultimate Solution for Demanding High-Performance Machining Tasks
Introducing the ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd., a marvel of innovation and precision. This machine tool embodies cutting-edge technology paired with exceptional craftsmanship, delivering high-efficiency and precise machining solutions that cater to the diverse processing demands of myriad industries.
Unmatched Machining Excellence with Superior Capability
- Expansive Worktable Design with Superior Load-Bearing Strength: Featuring a worktable dimension of 700×420mm and an impressive load capacity of up to 400kg, this machine can accommodate various medium-sized workpieces, ensuring steadfast support throughout the machining process. Ideal for mechanical component manufacturing, it effortlessly handles structural and disc parts of significant weight and size, providing perfect conditions for milling, drilling, and more.
- Comprehensive Stroke Range Accommodating Versatile Machining Requirements: The machine boasts an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm. This stroke configuration empowers the machine to adeptly process parts with intricate shapes. In mold manufacturing, for instance, it ensures precise movement of the cutter to tackle deep cavities, multi-angled contours, and holes positioned across the mold, achieving meticulous machining accuracy.
Precision at Its Apex with High-Precision Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System: The Backbone of Machining Perfection: Outfitted with a BT30 spindle that spins at a maximum speed of 18,000rpm, the direct drive mechanism reduces transmission errors, assuring top-notch precision even at high speeds. This ultra-precise spindle guarantees that cutting tools perform with exceptional accuracy, yielding parts with excellent surface finishes and outstanding dimensional precision. Particularly in crafting pivotal mechanical components like shaft journals and disc end faces, it achieves minimal dimensional and geometric tolerances.
- Impeccable Axis System with Remarkable Positioning Precision: Equipped with high-precision ball screws and linear guides on X, Y, and Z axes, alongside advanced assembly techniques, each axis achieves a positioning precision of 0.005mm. For parts demanding extreme positional accuracy, such as circuit board mounting holes and mechanical part positioning holes, the machine ensures precise cutter placement, maintaining impeccable positional accuracy across all machining features. Additionally, its outstanding repeat positioning accuracy guarantees consistency during repeated machining processes or identical part productions.
Sophisticated CNC System for Enhanced Machining Control
- Unleashing Efficiency with a Robust CNC System: Harnessing the power of the Mitsubishi/Syntec CNC system, renowned for its formidable computational prowess and comprehensive functional commands, operators enjoy a simple, user-friendly interface to seamlessly program and oversee the machining process. Offering advanced features such as high-speed precision machining, cutter radius compensation, and 3D cutter compensation, the CNC system adeptly computes cutter paths for parts with complex geometries-like unique automotive components and intricate aerospace contours-optimizing the machining process to boost efficiency while preserving precision.
Solid Machine Tool Construction for Superior Reliability
- Premium Castings and Meticulous Treatment for Unwavering Stability: Crafted from top-tier castings and subjected to aging processes to eradicate internal stress, this stable casting structure endows the machine with remarkable rigidity and steadiness, preventing deformation over prolonged use while safeguarding machining accuracy longevity. In circumstances of continual operation, such as high-volume production, the resilient casting framework guarantees unwavering precision, maintaining exceptional performance levels.
- Ingenious Layout and Robust Reinforcement Design Elevate Performance: The ZD-65GY's overall structure is masterfully crafted with precision, ensuring each component integrates seamlessly. Critical areas, such as the column and the bed, feature meticulously engineered reinforcing ribs, substantially enhancing the machine's rigidity and minimizing vibrations during operations. Additionally, the intelligent design of the heat dissipation channel adeptly mitigates the impact of thermal deformation on machining accuracy, guaranteeing that the machine delivers stable, reliable performance across diverse working environments.
Versatile Configuration Options Tailored to Your Needs
- Comprehensive Tool System Accommodates Varied Machining Processes: Equipped to handle the BT30 tool system, this machine offers users the flexibility to select from a range of tools, such as precision milling cutters, efficient drills, versatile taps, and more, depending on the machining tasks at hand. The ZD-65GY excels at executing various machining processes, including face milling, contour milling, drilling, and tapping. It is engineered to meet the diverse machining demands of different sectors and components. For instance, when dealing with materials and shapes of varying characteristics, users can choose the most suitable tools to achieve optimal machining efficiency.
- Customizable Automation Enhancements Boost Production Efficiency: Offering state-of-the-art automation options, including automated loading/unloading systems and an automatic tool changer, this machine is designed for efficiency in mass production scenarios. The seamless integration of these automation features with the machine significantly boosts production throughput while reducing labor costs. The advanced automatic tool changer elevates the machining process's automation levels, slashes auxiliary machining time, and thus substantially enhances overall productivity.
Uncompromising Quality Assurance
- Meticulous Quality Inspection Process Guarantees Excellence: Throughout the production of the ZD-65GY, Dalian Zhide Numerical Control Technology Co., Ltd. employs a rigorous quality inspection process. From the meticulous selection and inspection of raw materials to the precise examination during parts processing, every stage undergoes thorough quality checks. This includes comprehensive performance tests post machine assembly. Notably, the spindle undergoes stringent dynamic balance and precision testing post-assembly to ensure it meets the highest quality and performance benchmarks, reinforcing the machine's superior standards.
- Comprehensive After-Sales Service System Ensures Customer Satisfaction: Our dedicated after-sales service team is committed to providing extensive technical support and superior after-sales service. During the installation and commissioning phases, our professionals offer on-site guidance to ensure correct installation and seamless operation of the equipment. Furthermore, we provide detailed operational training to familiarize users with the operation and maintenance essentials of the machine tool. In case of maintenance needs, our after-sales team promptly delivers effective services, ensuring uninterrupted production. Additionally, we conduct regular follow-ups to gather user feedback, continuously refining our product and service quality for maximum customer satisfaction.
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