High-Speed Dual-Channel Center with Reliable Servo Arm Technology

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-G500
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Zd-G500: Dual-Spindle and Dual-Channel Machining Center
• High-Speed and Stable Double-Servo Arm-T: Yes
• System: Adopt Customized Mitsubishi System.
• G500: Optional Four-Axis Turntable and Brake Tailstock.
• Advanced: Advanced Four-Axis Lead Screw, Equipped with Throu
• Widely Applied in Multiple Industries.: The Production of Parts in The Automotive Field, a
• Size: 2800×2800×2650mm
• Weight: 6800 Kg
• X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
• Spindle Motor Power: 11 Kw × 2
• System Configuration: Mitsubishi/New-Generation
• Guide Rail Type: Linear Guide Rail
• Cutting Feed: 0 - 10000 mm/Min
• Repeat Positioning Accuracy: 0.003mm
• Positioning Accuracy: 0.005mm
• Transport Package: Yes
• Specification: 2800*2800*2650
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center

I. Product Overview

Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of innovation from Dalian ZHIDECNC Technology Co., Ltd. This center encapsulates the pinnacle of advanced machine tool technology, offering unmatched precision, durability, and superior efficiency. It is meticulously designed for the mass production of complex components, making it an essential asset across a spectrum of industries such as automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.

II. Product Features

(I) Efficient Processing

1. Dual-Spindle Design
   • This machining center is equipped with dual high-speed spindles, enabling the simultaneous processing of two identical parts, thereby significantly enhancing processing efficiency. The dual-spindle feature drastically reduces production cycles, effortlessly meeting the rigorous demands of mass production.
2. Fast Tool Change System
   • The machine boasts a dual-servo arm-type tool magazine, providing remarkable tool change speed and stability. With a capacity for 24 * 2 tools (dual-gripper tool magazine), it can accommodate a maximum tool diameter of 80mm for full tools and 160mm for adjacent tools, supporting a maximum weight of 8kg. Experience swift tool change times of just 1.6 seconds, minimizing downtime and maximizing auxiliary processing efficiency.

(II) High-Precision Processing

1. Advanced Transmission System
   • The machine uses linear guides for the X/Y/Z1/Z2 axes, achieving rapid traverse speeds of up to 48m/min. With a stunning positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, precise positioning and flawless motion control are assured throughout the processing phases.
2. High-Precision Spindle
   • Spindle 1 and Spindle 2 are engineered for peak performance, with speeds reaching 8000rpm (belt drive) and 12000rpm (direct drive), based on the drive mode. Combined with a BT40 spindle taper, they guarantee swift, precise cutting throughout the machining process.
3. Stable Structural Design
   • Crafted with excellence in mind, the machine's structure is made from premium materials, promising exceptional rigidity and stability. Such design minimizes vibrations and deformations, ensuring consistent accuracy and production quality.

(III) Flexibility and Versatility

1. Multi-axis Linkage Machining
   • With a Mitsubishi customized system, the machine excels at dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock allow it to perform multi-axis linkage machining for complex components, meeting diverse processing requirements.
2. Center Water-out and High-Pressure System
   • The four-axis lead screw includes a center water-out and high-pressure system, effectively cooling both tool and workpiece. This feature stabilizes processing accuracy and enhances chip removal, promoting superior machined surface quality.

III. Technical Parameters

Items	Unit	ZD - G500
Workbench	mm	1000*460
T - slot (number  width  spacing)		3*18*140
Maximum load - bearing capacity	kg	600
Travel	mm	800/500/540/540
X/Y/Z1/Z2 - axis stroke		635
Distance from spindle center to column		90 - 630
Distance from spindle end face to workbench		500
Spindle 1	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Spindle 2	rpm	8000 (belt) / 12000 (direct - drive)
Spindle speed	-	BT40
Speed	m/min	48
X/Y/Z1/Z2 - axis rapid movement
Precision	mm	0.005
Positioning accuracy		0.003
Feed	mm/min	0 - 10000
Cutting feed	-	Linear guide rail
Automatic tool changer / ATC	T	24*2 (dual - arm tool changer)
Tool magazine capacity	mm	Φ80
Maximum tool diameter (full - load)	mm	Φ160
Maximum tool diameter (adjacent)	kg	8
Maximum tool weight	s	1.6
System	-	Mitsubishi / New - generation
System configuration	-	11*2
Spindle motor power	kW	2.0/2.0/3.0/3.0
X/Y/Z1/Z2 three - axis motor power	kg	6800
Machine tool weight	mm	2800*2800*2650

(I) Worktable

1. Working Size: 1000 * 460mm
2. T-slot (Number × Width × Spacing): 3 * 18 * 140
3. Maximum Load-bearing Capacity: 600kg

(II) Travel

1. X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
2. Distance from Spindle Center to Column: 635mm
3. Distance from Spindle End Face to Worktable: 90 - 630mm
4. Relative Distance between Dual Spindles: 500mm

(III) Spindle

1. Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
2. Spindle Taper: BT40

(IV) Speed, Accuracy, and Feed

1. X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
2. Positioning Accuracy: 0.005mm
3. Repeat Positioning Accuracy: 0.003mm
4. Cutting Feed: 0 - 10000mm/min

(V) Automatic Tool Change System/ATC

1. Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
2. Maximum Tool Diameter (Full Tool): 80mm
3. Maximum Tool Diameter (Adjacent Tool): 160mm
4. Maximum Tool Weight: 8kg
5. Tool Change Time: 1.6 seconds

(VI) System Configuration

1. System: Mitsubishi/New Generation

(VII) Other Parameters

1. Spindle Motor Power: 11 * 2Kw
2. X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
3. Machine Weight: 6800kg
4. Machine Size: 2800 * 2800 * 2650mm

IV. Application Industries

1. Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
2. Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
3. Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
4. Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
5. Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.

V. Company Advantages

Dalian ZHIDECNC Technology Co., Ltd. is a shining exemplar of expertise in the CNC machine tool sector. The company effortlessly merges cutting-edge research & development, meticulous production, strategic sales, and outstanding service under one roof. Driven by an unwavering commitment to excellence and perfection, Dalian ZHIDECNC is renowned for its formidable R&D prowess, masterful manufacturing techniques, and robust service framework. The company has acquired numerous national patent certifications and the prestigious ISO9001 international quality certification, coupled with the coveted EU CE qualification. By engaging in collaborative technical research with esteemed international machine tool manufacturers and establishing strategic alliances with top-tier universities, Dalian ZHIDECNC consistently pushes the boundaries of innovation and progress.Passionately transforming the realm of CNC precision machine tools, Dalian ZHIDECNC is dedicated to providing revolutionary, intelligent, and unmanned technical solutions. Our primary focus is on crafting top-tier machine tool products that promise unmatched quality, delivering exceptional value and performance for our esteemed clientele.

 

Choose the ZD-G500 dual-spindle vertical machining center and step into a world of high-performance, precision-engineered, and dependable processing power. Discover the comprehensive, high-quality service that has made Dalian ZHIDECNC a leader in the industry. We warmly invite inquiries and purchases from our valued international clientele, ensuring you receive the utmost satisfaction and excellence!