Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- The cutting-edge Dual-Spindle CNC Machining Center is engineered with precision to feature dual spindles and dual channels. This powerful combination allows for the simultaneous processing of two workpieces, drastically enhancing production efficiency. Perfectly suited for high-volume manufacturing environments, this machining marvel offers synchronized spindle operation. This ensures seamless processing, reduces overall production time, and substantially increases output, making your manufacturing process more agile and profitable.
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Items |
Unit |
ZD - G500 |
Workbench |
mm |
1000*460 |
T - slot (number width spacing) |
|
3*18*140 |
Maximum load - bearing capacity |
kg |
600 |
Travel |
mm |
800/500/540/540 |
X/Y/Z1/Z2 - axis stroke |
635 |
Distance from spindle center to column |
90 - 630 |
Distance from spindle end face to workbench |
500 |
Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Speed |
m/min |
48 |
X/Y/Z1/Z2 - axis rapid movement |
Precision |
mm |
0.005 |
Positioning accuracy |
0.003 |
Feed |
mm/min |
0 - 10000 |
Cutting feed |
- |
Linear guide rail |
Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
Tool magazine capacity |
mm |
Φ80 |
Maximum tool diameter (full - load) |
mm |
Φ160 |
Maximum tool diameter (adjacent) |
kg |
8 |
Maximum tool weight |
s |
1.6 |
System |
- |
Mitsubishi / New - generation |
System configuration |
- |
11*2 |
Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- The machine is outfitted with a state-of-the-art dual-servo tool arm magazine that streamlines tool changing through its rapid and dependable mechanism. By minimizing downtime with swift tool change speeds, it guarantees continuous and efficient machining processes. The magazine boasts a dual manipulator capacity of 24×2, offering generous storage for a wide array of tools. This setup ensures swift access to different tools essential for various machining tasks, substantially boosting both flexibility and productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is distinguished by its customized Mitsubishi system, enabling sophisticated dual 2-axis bidirectional processing. Celebrated for its superior high-precision motion control, the system ensures exact and stable machining of intricate components. The user-friendly programming interface simplifies the operation, allowing operators to easily set up and execute machining jobs. Its remarkable reliability and advanced diagnostics reduce maintenance needs, thereby maximizing operational uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Enhance your machine's capabilities with the optional four-axis rotary table and brake tailstock, ideal for processing intricate parts. The rotary table supports multi-angle machining, crafting complex geometries with unmatched precision. Meanwhile, the brake tailstock offers robust support during operations, especially for lengthy or slender pieces. This optional configuration is indispensable for industries like aerospace and automotive, where the production of complex and high-precision parts is paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Incorporated within the four-axis lead screw is a central water outlet and high-pressure system, crucial during machining. This setup effectively cools both tool and workpiece, mitigating thermal deformation and guaranteeing consistent precision. Additionally, the high-pressure water jet efficiently clears chips, maintaining a pristine machining area and preventing chip build-up. This mechanism not only enhances the machined surface quality but also prolongs tool lifespan and minimizes breakage risks.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 excels across various industries due to its adaptability. In the automotive field, it adeptly produces engine components, transmission parts, and chassis elements with exceptional precision. Within aerospace, it machines essential components like turbine blades and structural parts, adhering to rigorous quality and performance standards. In electronics, it manufactures small, intricate parts for devices with pinpoint accuracy. Moreover, it's ideal for producing parts in sectors like construction machinery, pneumatic and hydraulic systems, and beyond, offering dependable, high-quality machining solutions for a multitude of applications.
The ZD-G500 dual-spindle vertical machining center seamlessly merges cutting-edge technology with versatile configurations, presenting an all-encompassing solution for mass production across industries. With its advanced capabilities and dependable performance, it stands as the go-to choice for manufacturers eager to enhance productivity and product quality amid the fiercely competitive global marketplace.