Harness the Power of Precision with Zhide CNC's ZD - V855 Vertical Machining Center - Experience Unmatched Performance.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as an eminent CNC machine tool expert, seamlessly integrating R & D, production, sales, and service. Since our establishment in 2011, we have committed to the philosophy of "striving for excellence and pursuing superiority," with an unwavering aim to be a leading force in the machine tool sector.
Our strong R & D capabilities drive continuous innovation and the proliferation of cutting-edge CNC machine tools. Developed with precision and detail, we offer a robust service framework that equips customers with comprehensive solutions. Our products are endorsed by numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, confirming their adherence to international standards and reliability.
Our company is powered by three vital centers: the Machine Tool Application Center, which pioneers new product development and optimizes processes for mass production; the Machine Tool Manufacturing Center, which designs and customizes machine tools to meet specific customer needs; and the Machine Tool Marketing and Service Center, which enhances customer experiences by providing training and ensuring the prompt supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle. Its major castings, made from high-strength, high-toughness Meehanite cast iron, are stress-relieved through annealing, ensuring long-term deformation resistance and providing a steadfast platform for precision machining.
The ultra-wide, steel-shaped base is designed symmetrically to distribute cutting stress effectively, enhancing the machine's operational stability. With imported super-load roller linear guides, the center achieves extraordinary rigidity, precision, and powerful heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 stands out as a versatile machine, serving industries like automotive parts production, precision machinery processing, and aerospace component manufacturing. Excelling in intricate machining operations such as milling, drilling, boring, and tapping, it delivers exceptional precision and productivity. Whether managing small-batch precision tasks or large-scale mass production, the ZD - V855 is aptly equipped to fulfill your requirements.
2.4 Unmatched After-sales Service
At Zhide CNC, our commitment to superior after-sales service ensures that our esteemed customers receive seamless support. Our dedicated and expert technical team is available around the clock, ready to offer immediate and effective assistance. In cases of machine tool issues, our specialists swiftly respond and resolve problems efficiently. We also provide routine maintenance services for the ZD-V855, ensuring long-term stability and reliability, thus minimizing downtime and significantly enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is engineered to harmonize with a vast spectrum of sophisticated accessories and systems, heightening its functionality and adaptability to meet various operational demands. It features a state-of-the-art automatic tool changer (ATC), designed to facilitate rapid and accurate tool transitions, drastically minimizing machining time. This technological advancement significantly enhances the efficiency of intricate operations requiring various toolsets. The ATC's expansive tool capacity supports an extensive selection of tools within a single machining cycle, ensuring unmatched operational flexibility and adaptability.
Moreover, this remarkable machine perfectly integrates with Zhide CNC's avant-garde MES digital production system, offering unprecedented advantages. It alleviates operator workload and decreases skill requirements, incorporating an in-machine probe for automatic measurements to consistently ensure superior product quality. The MES system empowers you to modify machining sequences dynamically, manage urgent tasks effortlessly, and provides access to real-time equipment operation statistics. It further supports mixed-line production, facilitating concurrent off-line clamping and in-machine cutting, thereby significantly optimizing equipment utilization and maximizing operational efficiency.
2.6 Precision - Oriented Design Features
The ZD - V855 is crafted with precision-focused design features, ensuring exceptional machining accuracy. Its high-precision spindle, coupled with an advanced drive system, offers precise positioning and smooth rotation. The X, Y, and Z axes are furnished with premium ball screws and linear guides, pre-stretched to minimize backlash, thus enhancing repeat positioning accuracy. This ensures that the machine consistently manufactures parts with tight tolerances, living up to the industry's most demanding quality benchmarks.
Our precisely engineered cooling and lubrication system is pivotal in maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, averting thermal deformation and maintaining workpiece accuracy. Simultaneously, the lubrication system guarantees seamless axis movements, reducing friction and wear, thereby supporting the machine's sustained precision and reliability over time.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center represents a wise investment, characterized by remarkable cost-efficiency. Its outstanding performance not only enhances production efficiency but also reduces the cost per unit, boosting overall productivity. With its robust design and minimal maintenance requirements, you can significantly cut down on downtime and repair costs throughout its lifecycle, thereby maximizing your return on investment.
The ZD - V855 excels in performing complex machining tasks internally, reducing the dependency on outsourcing and thus saving both time and resources. This strategic investment not only fulfills your current machining requirements but also strengthens your competitive stance in the global market, empowering you to produce superior-quality products with unparalleled efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique requirements, we provide extensive customization options for the ZD - V855 vertical machining center. Whether you are optimizing the machine for specific workpiece types, seamlessly integrating it into existing production lines, or enhancing its capabilities for specialized industry applications, our expert team is committed to supporting you in reaching your distinct objectives.
Our customization solutions include adjusting spindle speed and torque to accommodate the materials and machining processes you frequently encounter. For tasks involving hard metals necessitating high-power cutting, we can tailor the spindle to provide the requisite force while maintaining precision. Additionally, we offer tooling configuration customizations, such as integrating specialized tool holders or expanding tool magazine capacity, to address your exclusive machining needs.
We also excel in automation customization. If you aim to boost productivity through heightened automation, we provide solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only diminish manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously designed with user convenience at its heart. Its control panel is not only intuitive but also exceptionally easy to navigate, even for those with minimal experience. With a large, high-resolution display, it delivers crystal-clear information on the machining process, including real-time status updates, precise tool paths, and crucial error notifications, ensuring smooth and efficient operations.
To empower you and your esteemed team to unlock the full potential of the ZD - V855, we offer unparalleled training support tailored to your needs. Dive into our comprehensive training programs, which cover everything you need to know - from basic setup and programming to advanced machining techniques. Select on-site sessions at your location or opt for our flexible online training, crafted to suit your preferences. Our trainers, with their immense expertise and industry insights, are ready to answer all your questions, ensuring your operators become not just competent, but masters of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center showcases an impressive legacy of market excellence. Welcomed by numerous manufacturing firms worldwide, traversing a diverse array of industries, it has revolutionized production landscapes. Our clients consistently report dramatic improvements in production efficiency, outstanding product quality, and elevated competitiveness after adopting the ZD - V855.
Here are some glowing testimonials from our delighted customers:
- "Since incorporating the ZD - V855, our precision in machining has dramatically increased. We now attain part tolerances once deemed unreachable, opening up exciting new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is truly a powerhouse, delivering smooth and dependable performance. The after-sales support from Zhide CNC is unmatched. Their prompt response and efficient problem-solving are invaluable whenever an issue arises." - [Customer Name 2], Automotive Parts Manufacturer.
These enthusiastic testimonials underscore the exceptional quality and performance of the ZD - V855. We are confident that you, too, will experience similar success when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Seamlessly aligning with the Industry 4.0 revolution, the ZD - V855 vertical machining center is crafted for effortless integration into smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it communicates smoothly with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, providing you with invaluable insights to enhance your production processes.
For instance, the machine seamlessly integrates with production planning software, ensuring precise synchronization between machining operations and broader production schedules. This optimizes resource allocation and minimizes downtime. By monitoring vital performance indicators such as spindle utilization, cycle times, and tool wear remotely through a secure web-based interface, you can spot enhancement opportunities and enable predictive maintenance, cutting down on unexpected breakdowns and costly delays.
Moreover, the ZD - V855 can effortlessly join a network of interconnected machines, cultivating a smart factory environment. In this setup, machines collaborate and share information to achieve collective production goals. For example, if a machine detects a tool shortage, it can automatically request a replacement from a centralized tool storage system, guaranteeing uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is steadfast, and the ZD - V855 is a testament to our eco-conscious values. Designed to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly lower electricity usage, reducing operational costs and your environmental impact.
Our cooling and lubrication systems are thoughtfully crafted with environmental responsibility in mind. We utilize biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's design facilitates straightforward recycling of components at the end of its lifecycle, minimizing waste and promoting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you invest in the ZD - V855, you're not only meeting your current manufacturing requirements-you're actively securing the future of your operations. In a world where technology is constantly evolving and manufacturing demands grow more complex, the ZD - V855 is ready to adapt with ease. It can be effortlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities stay at the forefront of industry advancements.
At Dalian Zhide CNC Technology Co., Ltd, our innovative and dynamic R & D team is passionately committed to advancing the performance and capabilities of our Vertical Machining Center for Efficient Aerospace Components Processing. Our ongoing and regular software updates not only unveil exciting new features but also deliver substantial enhancements in performance. Imagine a future where updates seamlessly integrate advanced machining algorithms to achieve unparalleled precision or streamline compatibility with the most cutting-edge manufacturing technologies emerging in the industry.
Furthermore, the ZD - V855's modular design is ingeniously crafted to facilitate effortless hardware upgrades. Whether your goal is to enhance the spindle for increased operational speeds, incorporate additional axes for more complex machining tasks, or replace components with the latest, state-of-the-art versions, this machine is engineered to adapt flawlessly. Stay at the forefront of the industry with ease and confidence, thanks to its remarkable adaptability and forward-thinking design.
We have full confidence that the ZD - V855 vertical machining center offers a comprehensive and forward-thinking solution to modern manufacturing challenges. Its sophisticated mix of high-end features, versatile customization options, and steadfast dedication to quality and sustainability makes it the perfect choice for manufacturers seeking to elevate their operations. We are excited about the opportunity to partner with you on your journey to realizing your manufacturing ambitions. If you have any further inquiries or wish to discuss your specific needs, please do not hesitate to reach out to us at any time. We are here to support you every step of the way.
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