Automated Machining with Integrated Gantry Manipulator for Optimal Performance

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Product Advantages

Product Description

Detailed Photos

 

• Precision-Perfect Processing Assurance: The robust integrally cast bed with a low center of gravity offers an unshakeable foundation, drastically reducing vibrations during operations. The meticulously engineered and assembled motion mechanism ensures impeccable fitting precision of each component. Its innovative structure and control methodology adeptly manage thermal displacement. With the spindle's end/radius run-out accuracy clocked at 0.002mm, and positioning precision at 0.003mm, it impeccably meets the stringent demands for processing precision parts.

• Seamlessly Integrated Automation: Featuring an integrated feeding and loading/unloading manipulator, this system enables seamless automated operations perfect for both mass production and small-batch multi-variety processing. Experience unparalleled boosts in efficiency while slashing labor costs. Moreover, the optional fully automated production line supports line grouping of up to 10 machine tools, achieving true unmanned processing. One operator can effortlessly manage multiple machines, making it an indispensable tool for maximizing efficiency and minimizing costs.
• Superior Configuration and Unwavering Stability: Outfitted with imported pneumatic components of unwavering reliability and stability, this machine is a powerhouse. Its control system, featuring the renowned Mitsubishi EB0/M8D from Japan, offers an interface of A2-4, excelling in computational speed and control precision. The inclusion of the TK wire cup guide rail and imported servo turret significantly amplifies the processing accuracy and rigidity of the machine tool, ensuring premium performance every time.
• Dynamic Customization and Flexible Combinations: Tailor the automatic loading and unloading system to meet diverse production demands, with options like an automatic bar feeder. Boasting a suite of optional functions including automatic flipping, oil-water separation, online detection, and tool breakage detection, the system can be customized to align with specific user requirements, enhancing its versatility and adaptability.
• Comprehensive Protection for Robust Operations: Enveloped in top-notch full-protection internal safeguards and a high-grade sheet metal outer cover, this design shields the processing area from external disruptions, effectively containing chips and coolant splash. This ensures a safe, reliable processing environment. An automatic lubrication system effortlessly administers scheduled and accurate lubrication to each moving component, significantly reducing wear and guaranteeing the machine's stable operation.

Versatile Application Domains

• Automotive Components Crafting: Perfectly suited for crafting automotive components, including engines, transmissions, and chassis parts like shafts, discs, and gears, complying with the high-precision and efficiency demands of the automotive sector.
• Aeronautical Part Fabrication: Expertly crafted for processing high-precision parts in the aerospace sector, such as aircraft engine blades, landing gear components, and aerospace piping, ensuring unmatched processing precision and quality.
• Electronic Device Component Crafting: Capable of processing miniature precision parts for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, satisfying the electronics sector's high demands for precision and surface quality.
• Medical Apparatus Component Crafting: Ideal for fabricating various precision components within medical devices, such as surgical tools, implants, and device casings, ensuring the reliability and safety critical to medical applications.

Comprehensive After-sales Support

• Expert Installation and Fine-tuning: Our proficient technicians offer on-site installation and fine-tuning, ensuring every piece of equipment functions flawlessly within your operational environment.
• Comprehensive Training Services: We provide extensive operation and maintenance training, empowering users with a thorough understanding of operational techniques and essential maintenance insights, enhancing the equipment's utilization efficiency and longevity.
• Reliable Warranty Coverage: Enjoy our robust warranty service, ensuring peace of mind as we provide complimentary repairs or part replacements for any issues stemming from equipment quality during the warranty term.
• Preventive Maintenance Solutions: Create a comprehensive after-sales service network that guarantees a quick response to user maintenance requests. Deliver prompt and efficient maintenance services to significantly minimize equipment downtime, ensuring our clients' operations run seamlessly.
• Spare Parts Supply: Maintain a robust inventory of original factory spare parts, ensuring their availability to provide users with timely and precise spare parts replacement services. This commitment is crucial to maintaining the seamless operation and optimal performance of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -