Experience the epitome of precision machining with Zhide CNC's ZD - V855 Vertical Machining Center, designed to set new benchmarks in performance.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished force in CNC machine tool expertise, seamlessly integrating R&D, production, sales, and service. Since our inception in 2011, we've passionately pursued our philosophy of 'striving for excellence and pursuing superiority,' with the determination to become a formidable presence in the machine tool arena.
Our formidable R&D capabilities drive relentless innovation and the unveiling of cutting-edge CNC machine tools. Crafted with meticulous precision, we offer an all-encompassing service framework, ensuring customers receive holistic solutions. With numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, our products stand as a testament to global standard compliance and unparalleled reliability.
Our enterprise is anchored by three vital centers: The Machine Tool Application Center, which pioneers new product development and process refinement; the Machine Tool Manufacturing Center, dedicated to designing and crafting customized machine tools to meet customer specifications; and the Machine Tool Marketing and Service Center, devoted to enhancing customer experience, delivering comprehensive training, and ensuring expedited supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity, high-speed imported spindle, complemented by primary castings crafted from high-strength, high-toughness Meehanite cast iron. These castings undergo annealing to relieve stress, guaranteeing long-term deformation resistance and providing a stable platform for precision machining excellence.
Featuring an ultra-wide, steel-shaped base with a symmetrical support design, this center effectively dissipates cutting stress, enhancing operational stability. The inclusion of imported super-load roller linear guides endows the center with exceptional rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is an extraordinarily versatile machine, serving a myriad of industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in intricate machining tasks, including milling, drilling, boring, and tapping, delivering high-grade precision and efficiency. Whether managing small-batch precision parts or large-scale mass-production components, the ZD - V855 is expertly equipped to meet your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we prioritize exceptional after-sales service, ensuring our esteemed customers enjoy uninterrupted support. Our dedicated and highly skilled technical team is available around-the-clock, ready to provide immediate assistance as needed. In the event of machine tool issues, our experts respond promptly and resolve them efficiently. We also offer regular maintenance services for the distinguished ZD-V855, fostering long-term stability and reliability, minimizing downtime, and significantly enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center stands as a testament to engineering excellence, offering astounding compatibility with a plethora of advanced accessories and systems. This masterful integration significantly enhances its functionality and versatility. At the heart of its efficiency is the automatic tool changer (ATC), which enables swift and precise tool switches, drastically decreasing machining time. This feature propels the efficiency of intricate operations that utilize diverse toolsets. With a large tool capacity, the ATC supports a wide array of tools within a single machining cycle, ensuring unparalleled operational adaptability.
Moreover, this machine melds seamlessly with Zhide CNC's groundbreaking MES digital production system, offering unmatched advantages by reducing operator burden and easing skill barriers. It includes an in-machine probe for automated measurement to guarantee consistently superior product quality. The MES system provides the agility to adjust machining sequences on-the-fly, effortlessly manage urgent task insertions, and access equipment operation statistics in real-time. This system supports a versatile processing mode for mixed-line production of multiple products, allowing for concurrent off-line clamping and in-machine cutting, optimizing equipment utilization to its peak potential.
2.6 Precision - Oriented Design Features
Engineered with precision-focused design, the ZD - V855 ensures exceptional machining accuracy. Its high-precision spindle, combined with a sophisticated drive system, guarantees impeccable positioning and seamless rotation. The X, Y, and Z axes are fortified with top-tier ball screws and linear guides, pre-stretched to eliminate backlash while boosting repeat positioning accuracy. This ensures consistent production of parts with stringent tolerances, meeting the highest industry quality standards.
Our expertly designed cooling and lubrication systems are pivotal in maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, preventing thermal deformation and preserving the accuracy of the workpiece. In parallel, the lubrication system ensures smooth axis movements, minimizing friction and wear, thereby augmenting the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing to invest in the ZD - V855 vertical machining center is a highly cost-effective decision. Its outstanding performance capabilities not only elevate production efficiency but also reduce cost per unit, thereby enhancing overall productivity. Thanks to its robust design and minimal maintenance requirements, downtime and repair costs are significantly curtailed throughout its lifespan, optimizing your return on investment.
The ZD - V855 excels in managing complex machining tasks internally, which reduces reliance on outsourcing, saving valuable time and resources. This investment fulfills your current machining demands while positioning you competitively in the global market, empowering you to manufacture superior-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique specifications, we offer a comprehensive range of customization options for the ZD - V855 vertical machining center. Whether optimizing the machine for specific workpiece types, integrating it seamlessly into existing production lines, or enhancing its capabilities for specialized industry applications, our team of experts is committed to helping you achieve your distinctive goals.
Our customization services include adjusting spindle speed and torque to match the materials and machining processes you frequently encounter. For operations involving hard metals that demand high-power cutting, we tailor the spindle to provide the requisite force while maintaining precision. Moreover, we customize tooling configurations, such as introducing specialized tool holders or expanding tool magazine capacity, to suit your unique machining needs.
We also specialize in automation customization. Should you seek to boost productivity through increased automation, we offer solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only minimize manual labor but also enhance consistency and efficiency, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is ingeniously designed with user convenience as a priority. Its control panel is not only intuitive but also remarkably easy to navigate, even for beginners. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, with real-time updates, precise tool paths, and crucial error messages, ensuring a smooth user experience.
To empower you and your team to unleash the full potential of the ZD - V855, we offer extensive training support, designed to make your transition as smooth as possible. Our comprehensive training programs cover everything from fundamental setup and programming to advanced machining techniques. Enjoy the flexibility of choosing between immersive on-site training at your facility or convenient online sessions, tailored specifically to suit your preference. Our trainers are highly experienced and are always ready to address any queries you may have, ensuring that your operators become proficient and confident in utilizing the machine to its fullest potential.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center boasts an extraordinary track record of excellence within the industry. It is the choice of countless manufacturing firms around the globe, spanning a multitude of sectors. The ZD - V855 has redefined production landscapes, offering clients significant boosts in production efficiency, superior product quality, and heightened competitiveness. Our clients witness transformative improvements in their operations following the adoption of the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855 into our processes, our machining accuracy has experienced a dramatic uptick. We now achieve part tolerances that were previously beyond reach, unlocking new business avenues for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 has proven to be a true workhorse, providing smooth and reliable performance consistently. The after-sales support from Zhide CNC has been exceptional. Whenever an issue arises, their swift response and effective resolutions are invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials stand as evidence of the outstanding quality and performance of the ZD - V855. We are confident that you, too, will experience unparalleled benefits when you select our cutting-edge machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Perfectly aligning with the Industry 4.0 revolution, the ZD - V855 vertical machining center is engineered for seamless integration into smart manufacturing ecosystems. With cutting-edge connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems. This enables real-time data collection and analysis, providing you with invaluable insights into your production processes, ensuring efficiency and precision.
For instance, the machine can integrate with production planning software, ensuring synchronicity between machining operations and overall production schedules. This optimizes resource allocation and minimizes idle time. By monitoring key performance indicators such as spindle utilization, cycle times, and tool wear remotely through a secure web-based interface, you gain the ability to identify areas for improvement and enable predictive maintenance, thereby reducing unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 can seamlessly integrate into a network of interconnected machines, fostering a truly smart factory environment. In this setup, machines collaborate and share information to achieve collective production goals. For example, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring uninterrupted operations and exceptional efficiency.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 is a testament to our eco-friendly ethos. Designed to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly cut electricity usage, reducing both operational costs and your carbon footprint, making it a smart choice for the environmentally-conscious.
Our cooling and lubrication systems are carefully designed with environmental stewardship in mind. We employ biodegradable coolants and lubricants that are gentle on the planet. Moreover, the machine's design facilitates easy recycling of components at the end of its lifecycle, minimizing waste and championing a circular economy, aligning with sustainability goals.
2.13 Future-Proofing Your Manufacturing Operations
When you choose to invest in the ZD - V855, you are not just addressing your current manufacturing necessities-you're actively securing the future of your operations. In an era where technology is constantly evolving and manufacturing demands grow increasingly complex, the ZD - V855 is poised to adapt with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the forefront of the industry.
Our dedicated R & D team at Dalian Zhide CNC Technology Co., Ltd is passionately focused on revolutionizing the performance and capabilities of our High Precision Vertical Machining Center with Expert Technical Support. We are committed to delivering regular software updates designed not just to introduce thrilling new features but also to significantly enhance overall performance. Imagine future updates that could incorporate cutting-edge machining algorithms, offering unparalleled precision, or seamlessly integrate compatibility with the most advanced and emerging manufacturing technologies in the industry.
Moreover, the ZD - V855's ingeniously modular design enables effortless hardware enhancements tailored to your evolving needs. Whether your ambition is to upgrade the spindle for lightning-fast speeds, add more axes for complex, sophisticated machining tasks, or replace components with cutting-edge, state-of-the-art versions, this machine is engineered to adapt flawlessly. It ensures you remain at the pinnacle of the industry, maintaining your competitive edge with ease.
At Dalian Zhide CNC Technology Co., Ltd, we are unwaveringly confident that the ZD - V855 vertical machining center provides a comprehensive solution to contemporary manufacturing challenges. It is a sophisticated fusion of high-end features, versatile customization options, and an unyielding commitment to quality and sustainability. This makes it the definitive choice for manufacturers seeking to elevate their operations to new heights. We eagerly look forward to partnering with you on this exhilarating journey toward achieving your manufacturing aspirations. Should you have any further inquiries or wish to delve deeper into your specific needs, please do not hesitate to contact us at any time. We are here to support you every step of the way.
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