Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, masterfully crafted by the renowned Dalian ZHIDECNC Technology Co., Ltd, epitomizes the pinnacle of high-performance machine tool engineering. With a cutting-edge design philosophy and advanced manufacturing techniques, this exceptional center delivers unmatched precision, solid rigidity, and supreme efficiency. Ideally engineered for large-scale production of complex components, it is an essential asset across various industries such as automotive parts manufacturing, construction machinery, aerospace, electronics, as well as pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Featuring dual high-speed spindles, this machining center can simultaneously process two identical parts, significantly enhancing efficiency. This dual capability notably reduces production cycles, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Outfitted with a dual-servo arm-type tool magazine, the machine showcases remarkable tool change speed and stability. With a capacity for 24 * 2 tools (dual-gripper tool magazine), accommodating a maximum tool diameter of 80mm (full tool), 160mm (adjacent tool), and a maximum weight of 8kg, experience tool change times as fast as 1.6 seconds, ensuring minimal downtime and optimized auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides across the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds up to 48m/min. With a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it ensures precise alignment and impeccable motion control throughout each processing phase.
- High-Precision Spindle
- Engineered for superior performance, Spindle 1 and Spindle 2 reach speeds of 8000rpm (belt) and 12000rpm (direct drive), based on drive mode. Paired with a BT40 spindle taper, they enable swift, high-precision cutting throughout the machining operations.
- Stable Structural Design
- With a focus on superior performance, the machine's structure is crafted from premium materials, ensuring exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, consistently delivering accuracy and excellence in production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Incorporating a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. With options for a fourth-axis rotary table and brake tailstock, it is empowered to perform multi-axis linkage machining on complex components, catering to diverse processing requirements.
- Center Water-out and High-Pressure System
- Featuring a four-axis lead screw with a center water-out and high-pressure system, it effectively cools both tool and workpiece during operations. This innovation ensures stability in processing accuracy, supports efficient chip removal, and enhances the surface quality of machined parts.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission, and other parts, significantly enhancing production efficiency and elevating product quality to new heights.
- Construction Machinery Industry: Designed to process various structural parts and components of construction machinery, ensuring they meet stringent accuracy and strength specifications.
- Aerospace Field: Optimized for manufacturing precision parts such as aero-engine blades and aerospace structural components, meeting the high-performance demands of the aerospace industry.
- Electronics Industry: Perfect for processing parts like the housings and heat sinks of electronic devices, achieving unparalleled precision and efficiency in production.
- Pneumatic and Hydraulic Industry: Tailored for the production of pneumatic and hydraulic components such as valves and pump bodies, ensuring top-notch accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. illuminates the CNC machine tool industry with its unmatched expertise, seamlessly merging research & development, production, sales, and unparalleled service. With an unwavering pursuit of excellence and perfection, Dalian ZHIDECNC is celebrated for its formidable R&D capabilities, masterful manufacturing techniques, and robust service framework. The company's success is underscored by numerous national patent certifications, the prestigious ISO9001 international quality certification, and the coveted EU CE qualification. Through collaborative technical research with esteemed international machine tool manufacturers and strategic alliances with renowned universities, Dalian ZHIDECNC consistently pushes the boundaries of innovation, solidifying its position as a leader in the field.In its quest to revolutionize the CNC precision machine tools landscape, Dalian ZHIDECNC is steadfast in its commitment to delivering cutting-edge, intelligent, and unmanned technical solutions. Our focus remains on crafting superior machine tool products that promise unrivaled quality and generate exceptional value for our esteemed users, setting new benchmarks for excellence in the industry.
Our dedicated team is ready to provide you with all the information and support you need.
Choose the ZD-G500 dual-spindle vertical machining center and embark on a journey of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive, high-quality service that Dalian ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our valued international clientele, reaffirming our commitment to excellence and customer satisfaction!
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