ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic world of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC shines as a revolutionary force, setting unparalleled standards in precision, automation, and exceptional performance. This cutting-edge machine tool is meticulously crafted to meet the diverse and demanding requirements of industries that demand high-caliber machining with supreme efficiency.
1. Key Features
1.1 Exceptional Precision
- The lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast for unwavering machining stability. With a spindle end/radial runout of an astounding 0.002mm and positioning accuracy at 0.003mm, it ensures every machined part meets the strictest quality criteria. Ideal for applications where precision is paramount, it delivers unmatched accuracy that you can trust.
1.2 Advanced Automation
- Outfitted with a state-of-the-art material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, smoothing the path for processing batches of varied workpiece geometries. Configurable with an optional fully automated production line, it supports up to 10 machines in tandem. Its automatic chip conveyor and customizable material storage bins elevate automation, minimizing human intervention and maximizing productivity.
1.3 High-Quality Components
- This machine features premium imported pneumatic components and a robust Mitsubishi control system. The TK wire cup guide rail, along with the imported servo turret, ensures flawless and precise movements. The included online inspection device provides real-time monitoring, preventing batch defects and enabling quick corrective actions, ensuring unwavering quality.
1.4 Flexible Configuration
- The ZD - C36 offers adaptability with an automatic bar feeder, enhancing material handling efficiency. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be tailored to specific production needs, making the lathe versatile and suitable for a vast array of machining tasks.
2. Technical Specifications
2.1 Machining Capacity
- It accommodates a maximum bar stock diameter of 34mm. For automatic operations, the maximum machining diameter is 200mm (85mm with automation), and the maximum machining length is 120mm (70mm with automation), providing robust capabilities for diverse machining requirements.
2.2 Spindle Specifications
- With a spindle motor power output of 3.7/5.5KW and rotational speeds between 60 to 6000 RPM, the spindle is engineered for high torque and smooth performance, ensuring efficient material removal and unparalleled machining efficiency.
2.3 Axis Movements
- The X-axis and Z-axis each offer 145mm travel, with ball screws sized at 3210 for precise, repeatable positioning. The tool height is 20mm, complemented by an overall bed structure designed for ultimate rigidity and stability, delivering reliable performance every time.
2.4 Machine Dimensions and Weight
- With a compact footprint of 1600 x 1700mm and a height of 2300mm, the machine weighs around 2400kg, providing a robust and compact solution perfect for varied machining environments.
2.5 Standard and Optional Attachments
- Standard features include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, dual tool holders, eight pressure blocks, a cooling system with integrated water tank, complete protective enclosure, automatic lubrication, a material handling robot with a conveyor belt, high-pressure pump system, and oil mist collection. Optional enhancements such as an automatic bar feeder, chip conveyor, online inspection, tool breakage detection, and flipping mechanisms extend its capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse that serves a broad spectrum of industries with remarkable efficiency and precision, including but certainly not limited to:
3.1 Automotive and Motorcycle Components
- In the competitive automotive and motorcycle sectors, the precision machining of engine parts, transmission components, and chassis parts is of paramount importance. The ZD - C36 excels in tackling intricate geometries and maintaining impeccable tolerances, making it the quintessential choice for fabricating superior-quality components that satisfy the rigorous performance and safety standards demanded by these industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to crafting pneumatic and hydraulic cylinders, valves, and fittings, the lathe's unmatched precision and advanced automation capabilities guarantee consistent quality and precise dimensional accuracy. This reliability is vital for the optimal operation of these systems, which play a crucial role in industrial machinery, automation equipment, and transportation sectors.
3.3 Home Appliances and Sanitary Ware
- Manufacturing components for household appliances like washing machines, refrigerators, and air conditioners, as well as sanitary ware products such as faucets and showerheads, demands high-precision machining. The ZD - C36 adeptly produces these parts with superior surface finishes, elevating the overall quality and visual appeal of the final products.
3.4 Medical Devices
- In the realm of medical technology, the creation of surgical instruments, implants, and diagnostic tools calls for unparalleled precision and impeccable quality. The ZD - C36, with its sophisticated features and trustworthy performance, is perfectly suited for machining essential medical components, thereby ensuring patient safety and the effectiveness of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The synergy of high-speed machining, automated material handling, and real-time inspection capabilities empowers continuous and highly efficient production. The agility to swiftly transition between diverse workpiece geometries and varied batch sizes further amplifies productivity, slashing production cycle times and boosting overall output.
4.2 Uncompromised Quality
- Thanks to its precise machining prowess and integrated quality control systems, the ZD - C36 guarantees that every machined part not only meets but often surpasses the required quality benchmarks. This excellence not only curtails rework and scrap but also bolsters the prestige of manufacturers who depend on this machine for their production needs.
4.3 Cost-Effectiveness
- By significantly reducing human error, curbing material wastage, and enhancing production efficiency, the ZD - C36 delivers substantial cost savings over time. The initial investment in this state-of-the-art machine tool is rapidly recouped through the augmented productivity and quality it infuses into the manufacturing process.
4.4 Ease of Use and Integration
- Crafted with a focus on user-friendliness, the machine features a Mitsubishi control system that offers intuitive programming and operational interfaces, enabling operators to swiftly learn and master its functionalities. Furthermore, the lathe seamlessly integrates into existing production lines, courtesy of its modular design and compatibility with a wide array of automation peripherals.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC represents a groundbreaking advancement in precision machining technology. Seamlessly blending cutting-edge features with steadfast performance, this innovative machine extends its versatility across a multitude of applications. It stands as an indispensable asset for manufacturers striving to maintain a competitive edge in the ever-evolving industrial arena. Whether tasked with executing high-volume production runs or crafting intricate, precision components, the ZD - C36 emerges as the quintessential choice for those aiming to achieve unparalleled excellence in machining operations.
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