ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the world of cutting-edge manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a revolutionary force, pushing the boundaries of precision, automation, and performance to new heights. This state-of-the-art machine tool is meticulously crafted to cater to the diverse and high-demanding needs of industries that necessitate premium-quality machining with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- Our lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast to ensure rock-solid stability during machining. With an impressive spindle end/radial runout of 0.002mm and positioning accuracy of 0.003mm, this precision ensures every machined component meets the strictest quality standards, ideal for applications where accuracy is paramount.
1.2 Advanced Automation
- Featuring an advanced material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, achieving effortless processing of both large and small workpiece batches with diverse geometries. Optional configurations enable a fully automated production line supporting up to 10 machines. With an automatic chip conveyor and customizable material storage bins, automation capabilities are significantly enhanced, minimizing human intervention and maximizing productivity.
1.3 High-Quality Components
- The machine is equipped with top-tier imported pneumatic components and a robust Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure seamless and precise movements. An available online inspection device offers real-time process monitoring, preventing batch defects and allowing immediate corrective actions, thereby ensuring consistent top-quality output.
1.4 Flexible Configuration
- The ZD - C36 allows for pairing with an automatic bar feeder to boost material handling efficiency. Additional options include online measurement, tool breakage detection, and automatic flipping mechanisms, tailored to meet specific production needs. This versatility makes the lathe a perfect choice for a broad range of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The lathe can handle a maximum bar stock diameter of 34mm. For automated loading and unloading, it accommodates a maximum machining diameter of 200mm (85mm automatically) and a maximum machining length of 120mm (70mm automatically).
2.2 Spindle Specifications
- The spindle motor offers a power output of 3.7/5.5KW and operates at speeds from 60 to 6000 RPM, delivering high torque and smooth operations for efficient material removal.
2.3 Axis Movements
- The X-axis and Z-axis both offer a travel distance of 145mm, with ball screws measuring 3210 for precise, repeatable positioning. The tool height is set at 20mm, while the bed structure is engineered for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine occupies a footprint of 1600 x 1700mm with a height of 2300mm, and weighs approximately 2400kg, presenting a compact yet robust solution for various machining environments.
2.5 Standard and Optional Attachments
- Standard attachments feature a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with integrated water tank, full protective enclosure, automatic lubrication system, material handling robot with conveyor belt, high-pressure pump system, and oil mist collection system. Optional enhancements include an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms, all designed to elevate the machine's capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, seamlessly integrating into diverse sectors. It delivers precision and efficiency, making it indispensable in numerous industries:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle domains, the ZD - C36 excels in crafting engine parts, transmission components, and chassis elements with intricate geometries. Its exceptional precision ensures components meet stringent performance and safety standards, solidifying its role as an essential tool in these dynamic industries.
3.2 Pneumatic and Hydraulic Systems
- For pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 guarantees unparalleled precision and reliability. This machine's automated prowess ensures consistent quality, vital for systems used in industrial machinery and transportation, thus enhancing their operational efficiency and dependability.
3.3 Home Appliances and Sanitary Ware
- In the realm of home appliances and sanitary ware production, the ZD - C36 sets the standard for precision machining. Whether for washing machines or luxurious faucets, it delivers flawless surface finishes, elevating both the performance and aesthetic appeal of the final products.
3.4 Medical Devices
- The medical sector relies on the ZD - C36 for producing high-stakes components like surgical instruments and implants. Its precision and advanced capabilities ensure top-tier quality, crucial for patient safety and the success of medical procedures, reinforcing its indispensability in healthcare manufacturing.
4. Advantages
4.1 Enhanced Productivity
- High-speed machining, alongside automated material handling and real-time inspections, propels the ZD - C36 to elite productivity levels. Seamlessly transitioning between varied geometries and batch sizes, it slashes cycle times and boosts output, driving manufacturing efficiency to new heights.
4.2 Uncompromised Quality
- Renowned for its precision machining and integrated quality controls, the ZD - C36 ensures every part surpasses quality benchmarks. This reliability minimizes rework, reduces waste, and fortifies manufacturers' reputations, making it a cornerstone of superior production processes.
4.3 Cost-Effectiveness
- The ZD - C36's capabilities in minimizing errors and material waste, coupled with its efficiency, translate to substantial cost savings. The initial investment yields rapid returns through enhanced productivity and superior output quality, underscoring its economic value.
4.4 Ease of Use and Integration
- Designed for simplicity and integration, the ZD - C36 utilizes the intuitive Mitsubishi control system, facilitating quick mastery by operators. Its modular design supports seamless inclusion into existing production lines, complemented by compatibility with numerous automation solutions.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC signifies a monumental advancement in the realm of precision machining technology. This cutting-edge machine amalgamates a suite of pioneering features with steadfast performance, offering unparalleled versatility across a vast range of applications. It emerges as an indispensable asset for manufacturers eager to maintain a competitive edge in the ever-evolving industrial arena. Be it for high-volume production runs or the intricate machining of complex precision components, the ZD - C36 stands as the quintessential choice, ensuring exceptional results and elevating machining operations to new heights of excellence.
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