Enhanced Automated Machining with Built-in Gantry Manipulator for Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Experience the unparalleled benefits and transformative power of our cutting-edge solutions, specifically engineered to elevate your operational productivity and streamline your processes. These advanced advantages set us apart in the competitive landscape, ensuring unparalleled performance and reliability.

Product Description

Detailed Photos

 

• High-precision processing guarantee: The integrally cast low-center-of-gravity bed lays the cornerstone for unwavering stability, dramatically reducing vibrations during processing. With meticulous precision, the motion mechanism is engineered and assembled to perfection, ensuring impeccable component fitting accuracy. Furthermore, its unique architecture and innovative control strategies adeptly manage thermal displacement. With spindle end/radius runout accuracy at an astounding 0.002mm and positioning precision at 0.003mm, this machine effortlessly meets the rigorous demands of precision parts manufacturing.

• Highly automated integration: The seamlessly integrated feeding and loading/unloading manipulator revolutionizes production through its automated nature, perfectly suited for either mass production or small-batch, multi-variety processing. This innovation not only accelerates production efficiency but also significantly reduces labor expenses. Furthermore, the option for a fully automated production line, capable of supporting up to 10 machine tool sets in a line grouping, paves the way for unmanned operations. With the capability for a single individual to oversee multiple devices, it stands as a formidable tool in the quest for cost-effectiveness and heightened productivity.
• High configuration and stability: Featuring imported, high-caliber pneumatic components that promise reliability and steadfast performance, this machine is further enhanced by the inclusion of the esteemed Mitsubishi system from Japan. Users can opt for controllers like the Mitsubishi EB0/M8D, and the numerical control system interface A2-4, renowned for its rapid computation and control precision. The integration of a TK wire cup guide rail and imported servo turret augments the machine tool's processing accuracy and rigidity, ensuring superior performance.
• Flexible combination and customization: Tailored to production necessities, the automatic loading and unloading system offers remarkable flexibility, accommodating elements like an automatic bar feeder. Its multiple optional functions, such as automatic flipping, oil-water separation, online detection, and tool breakage detection, can be customized to align with specific process requirements, thus elevating the equipment's versatility and adaptability to diverse operational needs.
• Full protection and stable operation: Encased in high-quality full-protection and robust sheet metal outer cover, this design creates a secure barrier between the processing area and the external environment, preventing chip and coolant splashes while ensuring safe, reliable operations. An automatic lubrication system is integrated to provide regular, precise lubrication to every moving component, minimizing wear and tear and maintaining consistent machine tool stability.

Application Fields

• Automotive parts processing: Expertly designed for automotive parts processing, including engines, transmissions, and chassis components-such as shafts, discs, and gears-this machine fulfills the automotive industry's stringent standards for precision and efficiency.
• Aerospace parts processing: This machine excels in the aerospace sector by crafting precision-critical parts like aircraft engine blades, landing gear components, and aerospace piping, ensuring that every piece meets exacting accuracy and quality benchmarks.
• Electronic equipment parts processing: Specialized in the manufacturing of small precision components for electronic equipment, such as metal casings, connectors, and shafts for mobile phones and computers, this machine satisfies the high-precision, high-quality surface demands of the electronics industry.
• Medical device parts processing: Perfectly suited for crafting a wide array of precision medical device components including surgical instruments, implants, and device casings, this machine guarantees the utmost safety and reliability required in the medical sector.

After-sales Service

• Installation and commissioning: Our expert technicians provide comprehensive installation and commissioning services on-site, ensuring your equipment operates seamlessly and efficiently from day one.
• Training service: We deliver extensive training services, covering both operation and maintenance, empowering your operators to effectively manage the equipment, thereby enhancing efficiency and prolonging the service life of your investment.
• Warranty service: We stand by our products with a robust warranty service, offering free repairs or parts replacement for any equipment quality issues arising during the warranty period, ensuring uninterrupted operation and peace of mind.
• Maintenance service: Develop and establish a comprehensive after-sales service network designed to respond swiftly to user maintenance requests. Our commitment is to deliver prompt and efficient maintenance services, significantly minimizing equipment downtime and ensuring smooth operational continuity.
• Spare Parts Supply: Guarantee an ample and consistent supply of original factory spare parts, ensuring that users receive timely and precise spare parts replacement services. This dedication upholds the uninterrupted efficiency and optimal performance of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -