Discover the pinnacle of precision machining with Zhide CNC's ZD - V855 Vertical Machining Center, where advanced technology meets unrivaled accuracy.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon of excellence in the realm of CNC machine tools. Since our foundation in 2011, we have been a distinguished specialist, seamlessly integrating research, development, production, sales, and service. Guided by the principle of 'striving for excellence and pursuing superiority,' our ambition is to establish ourselves as a dominant force in the machine tool industry.
Our impressive R & D capabilities are the cornerstone of our continuous innovation and the creation of cutting-edge CNC machine tools. Crafted with meticulous precision, our products are backed by a comprehensive service framework, offering all-encompassing solutions for our clients. With numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, our products stand as testament to our commitment to global standards and reliability.
Our company is structured around three vital centers: The Machine Tool Application Center, which leads the charge in new product development and process innovation for mass production; The Machine Tool Manufacturing Center, which excels at designing and crafting tailor-made machine tools to meet customer specifications; and The Machine Tool Marketing and Service Center, which enhances customer satisfaction, provides training, and ensures the rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is a marvel of engineering, equipped with a high-rigidity, high-speed imported spindle. Its primary castings, made from high-strength, high-toughness Meehanite cast iron, undergo a meticulous annealing process to relieve stress. This ensures long-term resistance to deformation, providing a stable foundation for unparalleled precision machining.
The machine's ultra-wide, steel-shaped base boasts a symmetrical support design, expertly dissipating cutting stress to elevate operational stability. With imported super-load roller linear guides, this center delivers exceptional rigidity, precision, and formidable heavy-cutting capabilities, making it an industry leader.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a versatile powerhouse, adept at tackling a wide range of industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining operations like milling, drilling, boring, and tapping, delivering unmatched precision and efficiency. Whether you're producing small-batch precision parts or large-scale mass-production components, the ZD - V855 is designed to meet and exceed your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we place a premium on outstanding after-sales service, ensuring our valued customers have access to seamless support. Our dedicated technical team is on standby 24/7, ready to provide immediate assistance when required. In case of any machine tool issues, our experts respond promptly and resolve them with efficiency. We also offer comprehensive maintenance services for our esteemed ZD-V855, fostering long-term stability and reliability, reducing downtime, and significantly enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of modern engineering, boasting exceptional compatibility with a vast array of advanced accessories and systems. This unparalleled compatibility significantly amplifies both its functionality and versatility, making it an invaluable asset for complex machining operations. The inclusion of an automatic tool changer (ATC) allows for rapid and precise tool transitions, dramatically reducing overall machining time. This advancement not only elevates efficiency but also optimizes operations that demand a diverse range of toolsets. With the ATC's impressive tool capacity, you can seamlessly execute a wide variety of processes within a single machining cycle, ensuring unmatched operational adaptability and productivity.
Moreover, the ZD - V855 flawlessly integrates with Zhide CNC's state-of-the-art MES digital production system, which delivers extraordinary benefits to operators. By significantly reducing labor intensity and lowering skill barriers, this innovative system revolutionizes manufacturing efficiency. It features an in-machine probe for automatic measurement, guaranteeing unwavering product quality. The MES system empowers you to effortlessly adjust machining sequences, handle urgent task insertions with ease, and access real-time equipment operation statistics. Embracing a flexible processing mode, it supports mixed-line production of multiple products, enabling simultaneous off-line clamping and in-machine cutting. This maximizes equipment utilization, ensuring peak performance and productivity.
2.6 Precision - Oriented Design Features
Crafted with precision-oriented design features, the ZD - V855 is engineered for unmatched machining accuracy. Its high-precision spindle, coupled with an advanced drive system, ensures precise positioning and smooth rotation. The X, Y, and Z axes boast superior ball screws and linear guides, pre-stretched to minimize backlash, thereby enhancing repeat positioning accuracy. This guarantees that the machine consistently produces parts with the tightest tolerances, meeting and exceeding the most stringent industry quality standards.
Our expertly designed cooling and lubrication system is indispensable for maintaining peak machining precision. The cooling system effectively dissipates operational heat, preventing thermal deformation and preserving workpiece accuracy. Meanwhile, the lubrication system ensures smooth axis movements, reducing friction and wear, which further enhances the machine's long-term precision and reliability, ensuring consistent, high-quality results.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center is a decision grounded in cost-effectiveness. Its outstanding performance capabilities not only elevate production efficiency but also significantly reduce costs per unit, enhancing overall productivity. With its robust design and minimal maintenance requirements, you can minimize downtime and repair expenses, optimizing your return on investment over its extensive lifespan.
The ZD - V855 excels in managing complex machining tasks internally, reducing the need for outsourcing and conserving both time and resources. This investment not only meets your current machining demands but also positions your business competitively on a global scale. It empowers you to produce superior-quality products with enhanced efficiency, strengthening your market presence and profitability.
2.8 Customization Options Tailored to Your Needs
Understanding that every manufacturing operation has unique needs, we provide extensive customization options for the ZD - V855 vertical machining center. Whether you're optimizing it for distinct workpiece types, integrating it into existing production lines, or enhancing its capabilities for specific industry applications, our dedicated team of experts is committed to helping you achieve your individual objectives.
Our customization offerings include tailoring spindle speed and torque to match the materials and machining processes you frequently encounter. For operations involving hard metals that require high-power cutting, we configure the spindle to deliver the necessary force while maintaining precision. Additionally, we offer customized tooling configurations, such as specialized tool holders or expanded tool magazine capacity, to meet your exclusive machining requirements with precision and ease.
We specialize in automation customization, offering solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment to enhance productivity. These innovations not only minimize manual labor but also increase the consistency and efficiency of your production processes, driving operational excellence and competitive advantage.
2.9 User - Friendly Operation and Training Support
Designed with user convenience in mind, the ZD - V855 boasts a control panel that is both intuitive and easy to navigate, even for individuals with limited experience. Featuring a large, high-resolution display, it provides crystal-clear information on the machining process, including real-time status updates, precise tool paths, and essential error messages. This user-friendly design ensures a seamless operational experience and reduces the learning curve for new operators, maximizing productivity and efficiency.
To empower you and your team to unlock the full potential of the ZD - V855, we offer extensive training support that is both comprehensive and customizable. Our well-rounded training programs cover everything from foundational setup and programming to advanced machining techniques. Choose between personalized on-site training at your facility or convenient online sessions to suit your preferences. Our trainers, armed with vast expertise and deep industry knowledge, are poised to address any queries you may have. This ensures your operators become adept, confident, and proficient in operating the machine, maximizing efficiency and productivity.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center boasts an extraordinary record of excellence in the market. Embraced by numerous manufacturing firms globally, spanning a diverse array of industries, it has revolutionized production landscapes. Our clients consistently report substantial boosts in production efficiency, superior product quality, and enhanced competitiveness following their adoption of the ZD - V855. Experience the transformative impact that has captivated industries worldwide.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has witnessed a dramatic increase. We now achieve part tolerances that were previously unattainable, unlocking new business avenues for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a true workhorse, consistently delivering smooth and reliable performance. The after-sales support from Zhide CNC is exceptional. Whenever an issue arises, their swift response and efficient resolutions are invaluable assets to our operations." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials are a testament to the outstanding quality and performance of the ZD - V855. We are confident that you, too, will experience similar rewards when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Seamlessly aligning with the Industry 4.0 revolution, the ZD - V855 vertical machining center is expertly designed for flawless integration into smart manufacturing ecosystems. Outfitted with cutting-edge connectivity features, it effortlessly communicates with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, providing you with invaluable insights into your production processes and unlocking new levels of efficiency.
For example, the machine can be integrated with production planning software to ensure harmonious synchronicity between machining operations and overall production schedules. This optimizes resource allocation and minimizes idle time, enhancing productivity. By remotely monitoring key performance indicators such as spindle utilization, cycle times, and tool wear via a secure web-based interface, you can identify areas for improvement and enable predictive maintenance, reducing unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 can seamlessly integrate into a network of interconnected machines, fostering a smart factory environment. In this collaborative setup, machines work together and share information to achieve collective production goals. For instance, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring uninterrupted operations and maximizing efficiency.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering dedication to sustainability is embodied by the ZD - V855. Engineered to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly reduce electricity usage, lowering operational costs and your carbon footprint. Join us in championing environmental responsibility.
Our cooling and lubrication systems are thoughtfully designed with environmental stewardship in mind. We utilize biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's design facilitates easy recycling of components at the end of its lifecycle, minimizing waste and supporting a circular economy. Experience eco-friendly innovation with the ZD - V855.
2.13 Future-Proofing Your Manufacturing Operations
When you choose to invest in the ZD - V855, you are not just addressing your current manufacturing needs; you are actively securing the future of your operations. In a world where technology is perpetually advancing and manufacturing demands grow increasingly intricate, the ZD - V855 stands ready to evolve with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the cutting edge, empowering you to stay ahead in a competitive market.
At Dalian Zhide CNC Technology Co., Ltd, our relentless R&D team is passionately committed to pushing the boundaries of our machine's performance and capabilities. We offer consistent software updates that not only unveil thrilling new features but also propel performance to new heights. Imagine future updates that seamlessly integrate cutting-edge machining algorithms for unparalleled precision, or enhance compatibility with the latest groundbreaking manufacturing technologies.
Moreover, the ZD - V855's ingenious modular design provides unrivaled adaptability for seamless hardware upgrades. Whether you wish to elevate the spindle for accelerated speeds, add additional axes for advanced machining intricacies, or swap out components for cutting-edge innovations, this machine effortlessly evolves, ensuring you remain at the industry's cutting edge.
We are absolutely confident that the ZD - V855 vertical machining center is the all-encompassing solution for today's manufacturing conundrums. Its remarkable combination of premium features, flexible customization options, and steadfast dedication to quality and sustainability positions it as the ultimate choice for manufacturers aspiring to elevate their operations. We are excited to join you on your path to achieving your manufacturing ambitions. If you have further questions or wish to delve into your specific needs, please don't hesitate to contact us at any time.
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