Unleash the Pinnacle of Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a distinguished CNC machine tool enterprise, seamlessly integrating R & D, production, sales, and service. Established in 2011, we have consistently embraced the ethos of "striving for excellence and pursuing superiority," with an unwavering goal to emerge as a formidable force in the machine tool industry.
Our robust R & D capabilities empower us to perpetually innovate and unveil cutting-edge CNC machine tools. Meticulous craftsmanship defines our manufacturing process, and we have developed a comprehensive service system to deliver unparalleled one-stop solutions. Our numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification affirm our products' adherence to international standards, ensuring reliability and quality.
Our company houses three pivotal centers: the Machine Tool Application Center, dedicated to new product development and refining mass-produced products' processes; the Machine Tool Manufacturing Center, adept at developing and crafting custom machine tools tailored to customer needs; and the Machine Tool Marketing and Service Center, committed to enhancing customer experience, providing training, and ensuring swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is equipped with a high-rigidity imported high-speed spindle. Its primary castings, constructed from high-strength and high-toughness Meehanite cast iron, undergo annealing to eradicate stress, ensuring deformation resistance over time. This stable foundation is key for achieving precise machining results.
The ultra-wide, steel-shaped base features a symmetrical support structure, efficiently neutralizing cutting stress and bolstering the machine tool's overall operational stability. With imported super-load roller linear guides, the machine exhibits outstanding rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is remarkably versatile, adept for use across diverse industries such as automotive parts manufacturing, precision machinery processing, and aerospace component production. Capable of executing complex machining tasks-including milling, drilling, boring, and tapping-with superior precision and efficiency, it is equally suited for small-batch precision parts as it is for large-scale mass-production components, reliably meeting all your requirements.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, we prioritize our commitment to unparalleled after-sales service. Our expert technical team stands ready to deliver 24/7 technical support. Should any issues arise with your machine tool, rest assured that our team will respond with immediacy and resolve them swiftly. We also provide regular maintenance services, ensuring the ZD-V855 operates with long-term stability, minimizing downtime and optimizing your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 Vertical Machining Center sets itself apart with its outstanding compatibility with a broad array of advanced accessories and systems, elevating its functionality and adaptability. Equipped with an automatic tool changer (ATC), it facilitates rapid, precise tool changes, effectively minimizing machining time and elevating efficiency during complex operations necessitating multiple tools. With a robust tool capacity, the ATC supports a diverse array of tools within a single machining cycle.
Elevate your operational efficiency with seamless integration of Zhide CNC's MES digital production system into the machine. This system significantly reduces operator labor intensity and skill requirements by enabling in-machine probe automatic measurement for consistent product quality. Enjoy the flexibility to adjust machining sequences and manage emergency task insertions effortlessly, alongside real-time equipment status monitoring. Its support for mixed-line production of multiple products, with concurrent off-line clamping and in-machine cutting, maximizes equipment utilization.
2.6 Precision-Oriented Design Features
Experience top-tier precision in machining with the ZD-V855, meticulously crafted with precision-oriented design features. The high-precision spindle, paired with an advanced drive system, ensures impeccable positioning and smooth rotation. High-quality ball screws and linear guides on the X, Y, and Z axes are pre-stretched to minimize backlash, enhancing repeat positioning accuracy. Consistently achieve parts with tight tolerances, aligning with the industry's most stringent quality standards.
Innovatively designed for precision, the machine boasts an efficient cooling and lubrication system. The cooling system adeptly dissipates heat generated during machining, thwarting thermal deformation and maintaining workpiece accuracy. Meanwhile, the lubrication system ensures smooth axis movement, reducing friction and wear, further enhancing the machine's long-term precision and reliability.
2.7 Cost-effectiveness and Return on Investment
Choosing the ZD-V855 Vertical Machining Center is a strategic, cost-effective investment. Its impressive performance capabilities amplify production efficiency, cut down production costs per unit, and boost overall productivity. With its robust durability and minimal maintenance requirements, you can significantly reduce downtime and repair expenses throughout the machine's lifecycle.
Capitalize on the ZD-V855's proficiency in managing complex machining tasks internally, thereby curtailing the necessity for outsourcing, conserving both time and financial resources. Over time, the ZD-V855 will not only satisfy your current machining demands but also fortify your competitive edge in the global marketplace by enabling the efficient production of high-quality products.
2.8 Customization Options Tailored to Your Needs
Recognizing the uniqueness of each manufacturing operation, we provide a multitude of customization options for the ZD-V855 Vertical Machining Center. Whether your goal is to optimize the machine for a particular workpiece type, seamlessly integrate it into an existing production line, or enhance its capabilities for specific industry applications, our dedicated team of experts is ready to assist.
For instance, we can tailor the spindle speed and torque to align with the specific materials and machining processes you typically engage in. If you require high-power cutting for hard metals, we can adjust the spindle for the necessary force while retaining precision. Additionally, the tooling configuration can be modified, such as incorporating special-purpose tool holders or expanding the tool magazine capacity, to suit your distinct machining requisites.
We extend customization options in automation, catering to your aspirations for productivity through enhanced automation. We can integrate robotic loading and unloading systems, conveyor belts, or other automated material-handling equipment, reducing manual labor and enhancing the consistency and efficiency of your production process.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is crafted to prioritize user-friendly operation. Its control panel is not only intuitive but exceptionally easy to navigate, ensuring a seamless experience even for novices. The machine boasts a generous, high-resolution display that vividly presents crucial machining information, encompassing real-time status updates, precise tool paths, and instant error alerts.
To empower you and your team in maximizing the potential of the ZD - V855, we offer an all-encompassing training support service. Our programs meticulously cover every facet of machine operation, ranging from fundamental setup and programming to advanced machining techniques. Training can be conducted on-site at your facility or through flexible online sessions, tailored to your preferences. With our highly seasoned trainers, you'll receive insightful answers to any queries, ensuring your operators attain absolute confidence and proficiency in using the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands as a beacon of excellence with a distinguished track record in the market. Its adoption by numerous global manufacturers across diverse industries underscores its reliability. Our customers have consistently reported substantial enhancements in their production efficiency, product quality, and competitive edge post-implementation of the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has reached new heights. We now achieve tolerances that were once unattainable, unlocking fresh business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a formidable asset. It operates flawlessly, exhibits outstanding reliability, and is backed by exemplary after-sales support from Zhide CNC. Any issues are addressed and resolved with impressive speed." - [Customer Name 2], Automotive Parts Manufacturer.
These testimonials are compelling evidence of the ZD - V855's high standards in quality and performance. We are confident you will experience similar transformative benefits when you opt for our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Aligned with the dynamic Industry 4.0 revolution, the ZD - V855 vertical machining center is superbly engineered for seamless integration into intelligent manufacturing ecosystems. Outfitted with cutting-edge connectivity features, it effortlessly communicates with other machinery, sensors, and enterprise systems, facilitating real-time data collection and analysis for valuable production insights.
For example, the machine can synchronize with production planning software, ensuring machining operations align perfectly with overall production schedules. This synergy optimizes resource allocation and curtails idle times. By monitoring key performance indicators (KPIs) such as spindle utilization, cycle times, and tool wear through a secure web interface, you can adopt a data-driven manufacturing approach. This not only highlights areas for enhancement but also enables predictive maintenance, mitigating unexpected failures and expensive downtimes.
Furthermore, the ZD - V855 can integrate into a broader network of interconnected machines, establishing a smart factory environment. In this setup, machines collaborate, sharing vital information to achieve collective production objectives. For instance, a machine detecting a tool deficit can autonomously request a replacement from a centralized storage system, ensuring unabated operation.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our steadfast commitment to sustainability is mirrored in the ZD - V855's eco-friendly design. The machine is engineered to optimize energy efficiency without sacrificing performance, thanks to its advanced spindle drive system and intelligent power management features, which collectively reduce energy consumption, operational costs, and carbon emissions.
Additionally, the cooling and lubrication systems are crafted with environmental conscientiousness, utilizing biodegradable coolants and lubricants that minimize ecological impact. The machine's design also facilitates easy recycling of components, promoting waste reduction and supporting a circular economy at the end of its lifecycle.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just about fulfilling your present manufacturing requirements; it's a strategic move towards future-proofing your production processes. As technology advances and manufacturing demands grow increasingly intricate, the ZD - V855 is designed to seamlessly accommodate the latest software and hardware advancements, ensuring your operations remain at the cutting edge.
Our dedicated R & D team is tirelessly focused on enhancing the machine's capabilities, offering regular software updates that introduce new features and elevate performance. For instance, upcoming updates could include sophisticated machining algorithms for unparalleled precision or improved synergy with the latest manufacturing technologies, ensuring you stay ahead of the curve.
Furthermore, the modular architecture of the ZD - V855 facilitates effortless hardware upgrades. Whether it's enhancing the spindle for higher speed, incorporating additional axes for intricate machining tasks, or replacing components with advanced versions, this machine empowers you to stay competitive in a rapidly evolving industry.
We truly believe that the ZD - V855 vertical machining center presents a holistic solution for contemporary manufacturing. With its premium features, extensive customization options, and unwavering commitment to quality and sustainability, it stands as the ideal choice for manufacturers aspiring to elevate their operations. We are eager to partner with you, assisting in achieving your manufacturing ambitions. For further inquiries or to discuss specific requirements, please feel free to contact us.
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