Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center stands as a testament to Dalian ZHIDECNC Technology Co., Ltd's mastery in machine tool innovation. This engineering marvel presents a fusion of cutting-edge design philosophy and top-notch manufacturing, delivering unmatched precision, formidable rigidity, and exceptional efficiency. Tailored for the mass production of intricate components, it is indispensable across various sectors such as automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems, ensuring reliability and excellence.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Harnessing the power of dual high-speed spindles, this machining center empowers operators to process two identical parts simultaneously, significantly enhancing efficiency. This feature drastically reduces production cycles, allowing for seamless mass production that meets and surpasses even the most demanding standards effortlessly.
- Fast Tool Change System
- With a dual-servo arm-type tool magazine, the machine excels in tool change speed and stability. Holding up to 24 * 2 tools (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Boasting tool change times as fast as 1.6 seconds, it minimizes downtime and optimizes auxiliary processing time for remarkable productivity.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides on X/Y/Z1/Z2 axes, the machine achieves traverse speeds up to 48m/min. With a precise positioning accuracy of 0.005mm and repeat accuracy of 0.003mm, it ensures exact positioning and impeccable motion control throughout each processing phase, guaranteeing superior results.
- High-Precision Spindle
- Both Spindle 1 and Spindle 2 are crafted to reach impressive speeds of 8000rpm (belt) and 12000rpm (direct drive), tailored to the drive mode. The BT40 spindle taper ensures rapid, precise cutting, enhancing overall machining precision and performance.
- Stable Structural Design
- The machine's structure, designed for excellence, uses premium materials to provide exceptional rigidity and stability. This design minimizes vibrations and deformations, ensuring consistent accuracy and high-quality production outcomes in every operation.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock enable multi-axis linkage machining for intricate components, catering to a diverse array of processing demands with unmatched adaptability.
- Center Water-out and High-Pressure System
- Featuring a center water-out and high-pressure system on the four-axis lead screw, this setup effectively cools both tool and workpiece during operations. This ensures consistent processing accuracy and aids in efficient chip removal, thereby elevating the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. emerges as a beacon of unrivaled expertise in the CNC machine tool industry, seamlessly weaving together cutting-edge research & development, meticulous production, strategic sales, and exceptional service. With an unwavering commitment to achieving excellence and perfection, Dalian ZHIDECNC showcases formidable R&D prowess, masterful manufacturing techniques, and a robust, customer-centric service framework. The company takes pride in its numerous national patent certifications, the esteemed ISO9001 international quality certification, and the coveted EU CE qualification. Through collaborative technical research with esteemed international machine tool manufacturers and forging strategic partnerships with renowned universities, Dalian ZHIDECNC propels the boundaries of innovation to new heights.Dalian ZHIDECNC is dedicated to revolutionizing the landscape of CNC precision machine tools, with a steadfast commitment to delivering cutting-edge intelligent and unmanned technical solutions. Our focus lies in crafting superior machine tool products that are engineered to deliver unparalleled quality and generate exceptional value for our esteemed users, ensuring that each innovation is a testament to our dedication to excellence.
We are devoted to providing exceptional service tailored to your specific needs.
Choose the ZD-G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision-engineered, and reliable processing capabilities. Experience the comprehensive, high-quality service that Dalian ZHIDECNC is renowned for, as we warmly welcome inquiries and purchases from our esteemed international clientele. Discover the difference with the trusted expertise and innovation of Dalian ZHIDECNC today!
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