Product ZD-G500: Attributes and Detailed Descriptions
Product Description
Detailed Photos
- Dual-Spindle and Dual-Channel Machining Center
- This state-of-the-art machining center is engineered with precision as its hallmark. Featuring dual spindles and dual channels, this advanced solution allows the concurrent processing of two workpieces, dramatically enhancing production efficiency and establishing itself as the go-to choice for high-volume manufacturing operations. The flawlessly synchronized operation of the dual spindles ensures seamless workflows, significantly cutting down production time and boosting output like never before.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 Three-Axis Motor Power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed & Stable Dual-Servo Tool Arm Magazine
- Equipped with a cutting-edge dual-servo tool arm magazine, the machine boasts swift and seamless tool change capabilities that significantly trim downtime, ensuring uninterrupted and efficient machining operations. With a generous storage capacity of 24×2 in its dual manipulator magazine, it offers expansive tool variety access, thereby boosting flexibility and productivity for diverse machining processes.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is integrated with a bespoke Mitsubishi system, enabling dual 2-axis bidirectional processing renowned for its superior precision motion control. This system assures precise and stable machining of intricate components. Its intuitive programming interface simplifies setup and operation, making it highly accessible for operators. Furthermore, its impressive reliability and advanced diagnostics contribute to minimized maintenance and maximized uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Enhance your machine's versatility with the optional four-axis rotary table and brake tailstock, designed for advanced processing of complex parts. The table enables multi-angle machining, crafting intricate geometries with unmatched precision. The brake tailstock ensures steadfast support during machining, vital for handling long or slender workpieces-essential for industries like aerospace and automotive that demand complex and precision-crafted components.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Our sophisticated four-axis lead screw comes equipped with an integrated central water outlet and high-pressure system. This innovative setup provides effective cooling for both the tool and workpiece, minimizing thermal deformation for consistent machining accuracy. The high-pressure water jet also excellently flushes chips, maintaining a pristine machining area and prolonging tool life while reducing breakage risks.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 is a marvel of adaptability, serving various industries with exceptional precision and efficiency. In automotive production, it excels in crafting engine components, transmission parts, and chassis elements. Aerospace industry demands are met with precision-machined turbine blades and structural parts. It also perfectly handles the intricate requirements of electronic device components. Additionally, it's ideal for manufacturing in construction machinery, pneumatic, hydraulic systems, and beyond, providing reliable, high-quality machining solutions.
The ZD-G500 dual-spindle vertical machining center fuses state-of-the-art technology with adaptable configurations, presenting a robust solution for mass production across multiple industries. Its superior features and dependable performance make it the go-to choice for manufacturers aiming to increase productivity and enhance product quality in today's fiercely competitive global market.
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