Introducing the ZD - V1160: Your Premier Machining Center Solution
Dear Valued Customer,
I am Kin from Dalian Zhide Numerical Control Technology Co., Ltd., your trusted partner in the world of CNC machinery. Our commitment to excellence is reflected in our superior products and services, and today, I am thrilled to unveil our exceptional ZD - V1160 Machining Center.
1. About Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company excels in the R & D, manufacturing, sales, and service of state-of-the-art CNC machine tools. With a proficient R & D team, cutting-edge production facilities, and a rigorous quality control system, we have proudly achieved numerous credentials, including the ISO9001 international quality system certification and the prestigious EU CE certification. Our innovative products are celebrated both domestically and internationally, empowering countless clients to enhance production efficiency and elevate product quality.
2. Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 is engineered to perfection for the dynamic demands of contemporary manufacturing. Offering unmatched stability and precision alongside formidable processing capabilities, it is the quintessential choice for a diversity of sectors such as automotive, aerospace, precision machinery, and mold creation.
3. Ingenious Structural Design
3.1 Durable High - Strength Casting
Crafted from premium Meehanite cast iron, the ZD - V1160's core components-bed, column, and saddle-are annealed to alleviate internal stress, ensuring extraordinary vibration absorption and enduring stability. This meticulous design minimizes the effects of cutting forces on machining precision, maintaining seamless operation even during high-speed and heavy-duty tasks.
3.2 Robust Rigid Structure
Featuring a box-type architecture, the machine's heightened rigidity and strength are unparalleled. Its expansive guide rails and hefty ball screws guarantee fluid axis motion and pinpoint accuracy. The symmetrically arranged supports further reinforce stability, allowing the machine to bear substantial cutting forces without compromising its form.
4. Advanced Technical Specifications
4.1 Worktable
- Dimensions: Boasting a generous size of 1200×600mm, the ZD - V1160 worktable accommodates a vast array of workpiece dimensions, ensuring ample workspace for your projects.
- Load Capacity: Capable of sustaining up to 1000kg, it adeptly handles large, heavy-duty workpieces with ease and efficiency.
- T - Slots: Equipped with meticulously positioned T-slots, the worktable facilitates secure clamping of workpieces and fixtures (detailed specifications are available in the product manual), ensuring steadfast fixation during the machining process.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With an expansive 1100mm travel range, the X-axis provides extensive horizontal motion, accommodating the machining of long workpieces with precision.
- Y - Axis Travel: Spanning 610mm, the Y-axis offers ample room for maneuvering workpieces in the front-to-back direction, enhancing operational versatility.
- Z - Axis Travel: The Z-axis, with a 610mm travel capacity, caters to machining needs across various workpiece heights, ensuring adaptability.
- Rapid Movement Speeds: The swift 36m/min traversal speed across the X, Y, and Z axes dramatically curtails non-cutting intervals, significantly boosting production throughput.
- Positioning Accuracy: The positioning accuracy of each axis is an exceptional 0.004/300mm, coupled with a repeat positioning accuracy of ±0.002/300mm. This level of high-precision positioning guarantees that the machining accuracy of each workpiece consistently meets stringent requirements, ensuring superior quality in every detail.
4.3 Spindle
- Spindle Taper: The spindle is designed with a robust BT40/BT50 taper (select based on your specific needs), offering a formidable clamping force. This design ensures the stability and precision of the tool during high-speed rotations, enhancing machining reliability and efficiency.
- Spindle Speed: With a spindle speed range of 8000/10000 rpm (belt/direct-drive), this center adapts seamlessly to diverse machining processes and materials. For instance, when working with aluminum alloys, opt for higher spindle speeds to achieve an impeccable surface finish. Conversely, for high-hardness alloy steel, choose a reduced speed to maintain tool strength and ensure exceptional machining quality.
- Spindle Power: Boasting a spindle motor power of 15/18.5KW, this powerhouse supports high-speed and heavy-duty cutting. Its robust capabilities allow it to expertly handle a wide array of materials, including steel, cast iron, aluminum alloys, and even non-metallic materials, ensuring versatility and performance in every project.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a tool magazine of substantial capacity (refer to the specific product manual for details). This feature allows for the storage of multiple tools, enabling automatic tool changes during machining. This reduces tool change time significantly and enhances production efficiency, making it ideal for high-demand environments.
- Tool Change Time: Enjoy incredibly short tool change times (consult the specific product manual for precise details), which ensure seamless transitions between different machining processes and minimize production interruptions, thus maximizing operational efficiency and workflow.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in exceptional milling capabilities. Whether it's face milling, end milling, or contour milling, this machine achieves high-precision machining with ease. Its high-speed spindle coupled with precise axis movement control enables the processing of complex shapes with smooth surfaces and exacting dimensional accuracy. For example, when milling a mold cavity, it precisely controls the shape and size to ensure superior mold quality.
5.2 Drilling
In drilling operations, this machine guarantees the perpendicularity and precision of each hole. Its high-torque spindle drives the drill bit to swiftly penetrate various materials, while the precise positioning of the axes ensures each hole position aligns perfectly with design specifications. This is crucial for parts with multiple holes, such as engine blocks, ensuring each one meets exacting standards.
5.3 Tapping
The ZD-V1160 is an expert in tapping operations, delivering high-speed and precise tapping. It assures thread quality and pitch accuracy across the spectrum, from small-diameter threads to larger ones, completing each tapping process with stability and precision, catering to diverse threading needs.
6. Control System
The ZD-V1160 is fitted with an advanced control system (choose between Mitsubishi/Fanuc systems as per preference). This system boasts a user-friendly interface, intuitive programming functions, and rapid processing capabilities. It facilitates automatic control of machining processes, real-time machine status monitoring, and features like error diagnosis and alarms, simplifying operations and maintenance for operators.
7. Optional Accessories
To perfectly cater to your unique processing needs, the ZD-V1160 offers an array of optional accessories, including:
- Fourth-Axis Rotary Table: This premium accessory enhances the machining range of your CNC machine, empowering it to tackle intricate curved surfaces and components with multifaceted processing needs. For instance, when working on impellers, the advanced fourth-axis rotary table synergizes with the X, Y, and Z axes, executing the machining of complex blade surfaces with precision and ease.
- Cooling and Lubrication Systems: We offer a variety of state-of-the-art cooling and lubrication systems designed to assure optimal machine performance during operations. Our high-pressure cooling system efficiently cools both the tool and workpiece, enhancing the surface finish and prolonging tool life. The automatic lubrication system guarantees seamless movement of all mechanical components, minimizing wear and tear as well as maintenance costs.
- Tool Monitoring System: This advanced system enables real-time monitoring of tool wear and breakage during operations. Upon detecting any tool malfunctions, it promptly triggers an alert, allowing operators to swiftly replace the tool, thus preventing processing errors and wastage of valuable workpieces.
8. After - Sales Service
Recognizing the pivotal role of after-sales service in your production success, we proudly offer an all-encompassing after-sales service system:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational quickly and efficiently.
- Training: We provide comprehensive training for operators and maintenance personnel, equipping them with the skills needed to efficiently operate and maintain the machine.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty. Within this period, should any quality issues arise, we guarantee free repair or replacement of parts to ensure your satisfaction.
- Technical Support: Our dedicated technical support team is accessible 24/7 to assist with inquiries and problem-solving. Additionally, we offer remote technical support via the internet, ensuring quick and effective responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high-performance and reliability. Its superior structural design and high-precision capabilities, complemented by outstanding after-sales service, make it the ideal choice for fulfilling your manufacturing aspirations.
To tailor the most effective machining solution for your needs, please send us the engineering drawings of your intended parts. This will enable us to thoroughly analyze your specific requirements and recommend the optimal configuration and accessories for the ZD-V1160.
Should you have any questions or require further information, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We are eager to collaborate with you and contribute to your business's burgeoning success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
Audited Supplier 
){kind=link}